技术文献2015年第3期基于HZCAE软件的阀体工艺优化研究.pdfVIP

铸造技术 Vol.36No.3 802 FOUNDRY TECHNOLOGY Mar. 2015 · · DOI: 10.16410/j.issn1000-8365.2015.03.077 基于HZCAE 软件的阀体工艺优化研究 陈艳惠，王庆顺 (沈阳大学，辽宁沈阳110044) 摘 要：为解决某公司生产的阀体铸钢件中存在的缩松缺陷，以HZCAE 铸造软件的仿真结果为基础，结合解决缩 松的方法对阀体中的缩松缺陷进行工艺优化。 经过多次仿真试验确定最终的优化工艺方案为：浇注温度为 1 600 ℃下， 在法兰盘上添加浇冒口。优化后的浇注系统的模拟仿真结果表明，法兰上的缩松已基本被消除。将优化工艺进行实际生 产，利用超声波技术对实际铸件进行检测，超声波检测结果中缩松的位置与 仿真结果相同。 所以， 软件能 CAE HZCAE 够解决铸件产品中出现的缩松缺陷问题，有效的提高铸件质量。 关键词： 软件；缩松；工艺优化 CAE 中图分类号： 文献标识码： 文章编号： TG269 A 1000-8365(2015)03-0802-03 Optimization of Valve Body Process based on HZCAE CHEN Yanhui, WANG Qingshun (Shenyang University, Shenyang 110044, China) Abstract ： To solve the shrinkage defects that exist in valve body steel castings produced by a company, based on HZCAE simulation results and combined approach, the process for the castings was optimized. After several simulation tests, the final solution is the pouring temperature of 1 600 ℃ , adding the riser on the flange. The simulation results with the optimized gating system show that the shrinkages on the flange were basically eliminated. The actual production using process optimization shows the location of the shrinkage is the same as CAE simulation results, using the ultrasound technology to detect the actual casting. So HZCAE software can solve the shrinkage problems in the castings and improve the qua