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Chapter 6
Cooling Design
CONTENTS Page
1 Power dissipation loss calculation …………………… 6-2
2 Selecting heat sinks …………………… 6-7
3 Heat sink mounting precautions …………………… 6-11
This section explains the cooling design.
For safe IGBT operation, the junction temperature (Tj) must never exceed Tj(max). Therefore, it is
necessary to have a cooling design capable of keeping the junction temperature below Tj(max), even
during overload conditions.
6-1
Chapter 6 Cooling Design
1 Power dissipation loss calculation
In this section, the simplified methods of calculating dissipation wattage for IGBT modules are
explained below. However, the detailed calculation is available by the use of IGBT simulator on the Fuji
Electric WEB site. You can calculate the dissipation wattage for various working condition of each
package type module if you can get it.
1.1 Types of power loss
An IGBT module consists of IGBT chips and FWD chips. The sum of the power losses from these
sections equals the total power loss for the module. Power loss can be classified as either on-state
loss or switching loss. A diagram of the power loss factors is shown as follows.
Power loss factors
On-state loss
Transistor loss (Past) Turn-on loss
(PTr) Switching (Pon)
Total power l
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