液压动力钳结构优化与控制系统设计.doc

PAGE PAGE 28 液压动力钳结构优化与控制系统设计（机械部分） 摘要 这篇文章主要是研究液压动力钳，把国内外液压动力钳的发展状况介绍对比一下。通过对比国内外液压动力钳的发展状况，我可以了解到传统液压动力钳被投入实际生产使用中遇到各种难题和需要改进的地方。我可以很清晰的了解到现有的动力钳工作效率很低，工人劳动强度大，存在安全隐患，便利性很不理想，而且对的油管的损害很大，及其容易造成很大成本的浪费。 为了解决传统液压动力钳存在的问题，让液压动力钳这种机械设备更加合理化，减轻工人的劳动强度，避免存在的安全隐患，减少或避免对油管造成的损伤，节约工作成本，谋求更大的效益。我准备在以往液压动力钳的基础上来进行改进和优化，过去的液压钳是使用液压马达和采用齿轮减速器，让液压动力钳的钳头开口齿轮转动，出现高速和低速两种不同的转速，以此来带动管具的旋转。我准备采用绕绳式的结构，充分利用钢丝绳在滚筒上的缠绕，与油管之间产生的摩擦力来实现管具的上扣和卸扣过程，从而可以避免液压动力钳对管具造成的损伤。此外，液压动力钳可以开发一套优良的液压控制系统，用来减轻工人的劳动强度，提高效率，产生更大的效益。 主钳和背钳是液压动力钳的重要组成部分。对液压动力钳进行改进和优化，就必须好好研究主钳和背钳的结构，利用AutoCAD和UG等绘图设计软件对液压动力钳进行结构分析研究，并画出结构设计的图纸，让整个设计过程清晰可行，达到最终目的。 关键词 液压动力钳；绕绳式结构；液压马达；主钳；背钳；液压控制系统 ABSTRACT This article mainly around to study the hydraulic power tong, through compare the introduction of domestic and foreign development status of hydraulic power tongs. By comparing the domestic and foreign development of hydraulic power tongs, I can learn in the traditional hydraulic power tongs used by practical production meet with difficulties and need to be improved. I can learn to clear existing power tongs work efficiency is very low, workers labor intensity big, unsafe, convenience is not very ideal, and the damage to the pipe is very big, cost and easy to cause a lot of waste. In order to solve the problems existing in the traditional hydraulic power tongs, let the hydraulic power tongs to streamline the machinery and equipment, reduce the labor intensity of workers, the hidden trouble in security to avoid, reduce or avoid damage to the tubing, saving the cost of work, to seek greater benefits. I prepared on the basis of hydraulic power tongs, improvement and optimization, the hydraulic clamp is the use of hydraulic motor and the gear reducer, let the hydraulic power tong tong head open gears, a high speed and low speed of two different speed, so as to drive the rotation of the tube with. Im going to use around the cable structure, make full use of the wire rope on the drum, and the friction between the tubing to im