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Statistical Process Control (SPC) (Page 1 of 5)
Statistical Process Control (SPC) is a system for monitoring, controlling, and improving a
process through statistical analysis. It has many aspects, from control charting to process
capability studies and improvement. Nonetheless, the over-all SPC system of a company may
be broken down into four basic steps: 1) measuring the process; 2) eliminating variances
within the process to make it consistent; 3) monitoring the process; and 4) improving the
process. This four-step cycle may be employed over and over again for continuous
improvement.
Bulk of SPC concepts in use today were developed based on the premise that the process
parameter being controlled follows a normal distribution. Any SPC practitioner must be aware
that the parameter must first be confirmed to be normal before being subjected to analysis
concepts based on normal behavior. Thus, any discussion on SPC must be preceded by a
discussion of what a normal distribution is.
The Normal Distribution
The normal distribution (see Fig. 1), normal curve, or bell-shaped curve, is probably the most
recognized and most widely-used statistical distribution. The reason for this is that many
physical, biological, and social parameters obey the normal distribution. Such parameters are
then said to behave normally or, more simply, are said to be normal. The semiconductor
industry has many processes that output data or results that comprise a normal
distribution. As such, it is important for every process engineer to have a firm grasp of what a
normal distribution is.
Aside from the fact that the normal distribution is frequently encountered in our day-to-day
lives, the mathematics governing normal behavior are fairly simple. In fact, only two
parameters are needed to describe a normal distribution, namely, the mean or its center, and
the standard deviation (also known as sigma) or its variability. Knowing both parameters is
equivale
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