CA6140拨叉零件加工工艺及中间铣断夹具设计.docVIP

PAGE 30 PAGE I 设计题目：CA6140拨叉（一）零件加工工艺， 设计铣断铣床夹具 摘要 本设计是基于拨叉零件的加工工艺规程及一些工序的铣断夹具设计。拨叉零件的主要加工表面是外圆及孔系。一般来说，保证平面的加工精度要比保证孔系的加工精度容易。因此，本设计遵循先面后槽的原则。并将孔与平面的加工明确划分成粗加工和精加工阶段以保证孔系加工精度。主要加工工序安排是先以支承孔系定位加工出顶平面，在后续工序中除个别工序外均用顶平面和工艺孔定位加工其他孔系与平面。夹具选用专用夹具，夹紧方式多选用手动夹紧，夹紧可靠，机构可以不必自锁。因此生产效率较高。适用于大批量、流水线上加工。能够满足设计要求。 关键词 拨叉类零件；工艺；夹具； Abstract This design is based on the processing procedure of the fork parts and the design of the cutting fixture for some working procedures. The main machined surface of the fork part is the outer circle and the hole system. Generally speaking, it is easier to ensure the machining precision of the plane than to ensure the machining precision of the hole system. Therefore, this design follows the principle of the first face and the back groove. The processing of holes and planes is clearly divided into rough and finishing stages to ensure the machining accuracy of the hole system. The main process is that first the series of supporting hole fix and machine the top plane, in addition to the follow-up processes areindividual processes with top surface and hole positioning processing other series of hole and plane. The fixture is selected with special fixture, and the clamping way is mostly manual clamping, and the clamping is reliable, and the mechanism can not lock itself. Therefore, the production efficiency is high. It is suitable for large batch and assembly line processing. It can meet the design requirements. Keywords dialing fork parts; process; fixture; PAGE II - - 目录 TOC \o 1-3 \h \z \u 摘要 I Abstract II 第1章 绪论 1 1.1课题背景 1 1.2夹具的发展史 1 1.3小结 2 第2章 CA6140拨叉的加工工艺规程设计 3 2.1零件的分析 3 2.1.1零件的作用 3 2.1.2零件的工艺分析 3 2.2确定生产类型 4 2.3确定毛坯 4 2.3.1确定毛坯种类 4 2.3.2确定铸件加工余量及形状 4 2.3.3绘制铸件零件图 4 2.4工艺规程设计 4 2.4.1选择定位基准 4 2.4.2制定工艺路线 5 2.4.3选择加工设备和工艺设备 6 2.4.4机械加工余量、工序尺寸及公差的确定 6 2.5确定切削用量及基本工时 8 2.6本章小结 21 第3章 铣断铣床夹具设计 22 3.1研究原始质料 22 3.2定位基准的选择 22 3.3 切削力及夹紧分析计算 23 3.4 误差分析与计算