Fluoro热塑料导线挤压涂层(英文).ppt

A 3M Company Fluoro-thermo-plasticWire Extrusion coating Per Nelson Erik Peters Dyneon LLC Topics Polymers Conductor Payoff Sizing/cleaning Preheating Extruder Crosshead Tooling Cooling Gauges Troubleshooting Dyneon FEP, PFA, ETFE, THV Polymer uses Polymer line speeds Payoff Options Flier Roll-off Inline draw Flow stability is crucial back tension after flier tension brake Sizing/cleaning (solid conductors) Introduces tension to line Cleans copper surface Improved copper surface; improved electrical transmission Copper Preheating Indicators High preheat Voided inner surface Smooth outer surface Better adhesion strip Low preheat Rough outer surface Poorer adhesion Recommendations Temperature guidelines FEP/PFA100-180 C ETFE/THV 50 C Depends on linespeed Measurement Paper good comparative test universal Extruder Extruder spec’s L/D 24-34:1 Saxton mixing 2-4 x diameter Close heat control necessary for a stable process corrosion protected material nickel alloy Extruder needs to have at least 400 C maximum temperature Crosshead Specs Fixed or adjustable center Corrosion protected material construction Coex/single extrusion possible Tubing Why tube extrusion? Melt fracture Smooth surface ?Shark skin‘ Extruded film Tubing Tooling Tooling calculations DDR= (DD2-DT2)/(dCC2-dW2) DRB= (DD/dCC)/(DT/dW) Cone Indicators Too long Diameter variation Unstable Too short surface roughness sparks/pinholes cone breaks Unstable Tip and die not concentric Core not centered Melt too hot or cold Line speed too high Recommendations 30-40 mm Cooling Trough Capstan Cold water spray typical Grooved sheaves preferable over stationary guides Gauges/Indications Line tension gauge of instability Identify conductor damage Inner (copper) diameter copper size and quality Capacitance crucial for foam adhesion problems eccentricity problems diameter problems Gauges/Indications Outer diameter Product size Long-term variation ovality Eccentricity Copper center Lump/neckdown S