失效模式分析.pptVIP

Risk Priority Number 風險序數 It is calculated as the product of three quantitative rating 它是用三個級數計算出來的 RPN = Severity * Occurrence * Detection 風險序數 = 嚴重度 * 發生頻度 * 探測度 The RPN is not sacred RPN不是神聖的 Scaling for Severity, Occurrence, and Detection are locally developed嚴重度,發生頻度,探測度的尺度由自己制定 Other categories may be added to suit need 根據需要可以加上其他類型 High Risk Priority Numbers are significant to the success of the product design - actions must be taken to prevent failures 高風險序數對產品設計的成功來講很重要 - 需要採取措施來防止失效 * 第二十七页，共六十九页。 Definition of RPN Terms RPN術語 Severity (of effect) – Importance to customer, may involve function, safety, reliability, or life of product (1= not severe, 10 = very severe) 嚴重度(後果的) – 對客戶的重要程度, 可包括功能,安全,可靠性, 產品壽命等方面. (1=不嚴重, 10=很嚴重) Occurrence (of cause) – Frequency with which a given Cause may occur (1= not likely to occur, 10= very likely to occur) 發生頻度 (原因的) – 一個特定的原因可能發生的頻度 (1= 不可能發生, 10= 很可能發生) Detection (Capability of current or planned Controls) – Ability to detect the cause (1= likely to be detected, 10= not likely to be detected) 探測度 (現有的或已計劃的控制能力) – 覺察原因的能力 (1= 有可能發覺, 10= 不可能發覺) * 第二十八页，共六十九页。 Rating Scales 評分尺度 Rating得分 Degree of Severity/ 嚴重程度 1 Customer will not notice the adverse effect or it is insignificant/客戶不會注意到或該不利後果不重要 2 Customer will probably experience slight annoyance/可能對客戶有輕微的影響 3 Customer will experience annoyance due to the slight degradation of performance/由於輕微的性能下降可能給客戶帶來麻煩 4 Customer dissatisfaction due to reduced performance/由於性能下降使客戶不滿意 5 Customer is made uncomfortable or their productivity is reduced by the continued degradation of the effect/客戶不滿意或受持續降級的影響使他們的生產力降低 6 Warranty repair or significant manufacturing or assembly complain/保修或者重大的製造或組裝的投訴 7 High degree of customer dissatisfaction due to component failure without complete loss of function. Productivity impacted by high scrap or rework levels/零件雖未完全失去功能但引起客戶較大的不滿;由於高報廢,高返工率影響生產力 8 Very high degree of customer dissatisfaction due to the loss of funct