加工中心编程实例[1].docVIP

加工中心编程实例[1] 数控铣床编程实例(参考程序请看超级链接) 实例一 毛坯为70?×70?×18?板材，六面已粗加工过，要求数控铣出如图3-23所示的槽，工件材料为45钢。 1(根据图样要求、毛坯及前道工序加工情况，确定工艺方案及加工路线 1)以已加工过的底面为定位基准，用通用台虎钳夹紧工件前后两侧面，台虎钳固定于铣床工作台上。 2)工步顺序 ? 铣刀先走两个圆轨迹，再用左刀具半径补偿加工50?×50?四角倒圆的正方形。 ? 每次切深为2?，分二次加工完。 2(选择机床设备 根据零件图样要求，选用经济型数控铣床即可达到要求。故选用XKN7125型数控立式铣床。 3(选择刀具 现采用φ10?的平底立铣刀，定义为T01，并把该刀具的直径输入刀具参数表中。 4(确定切削用量 切削用量的具体数值应根据该机床性能、相关的手册并结合实际经验确定，详见加工程序。 5(确定工件坐标系和对刀点 在XOY平面内确定以工件中心为工件原点，Z方向以工件表面为工件原点，建立工件坐标系，如图2-23所示。 采用手动对刀方法(操作与前面介绍的数控铣床对刀方法相同)把点O作为对刀点。 6(编写程序 按该机床规定的指令代码和程序段格式，把加工零件的全部工艺过程编写成程序清单。 考虑到加工图示的槽，深为4?，每次切深为2?，分二次加工完，则为编程方便，同时减少指令条数，可采用子程序。该工件的加工程序如下(该程序用于XKN7125铣床): N0010 G00 Z2 S800 T1 M03 N0020 X15 Y0 M08 N0030 G20 N01 P1.-2 ;调一次子程序，槽深为2? N0040 G20 N01 P1.-4 ;再调一次子程序，槽深为4? N0050 G01 Z2 M09 accident occurred, the direct punishment 0.5-10,000 yuan, responsible for the direct responsibility for the accident and the responsibility of leadership, such as concerning administrative sanctions should be dealt with by the personnel Department of the company. (3) personal injury accident occurs, the direct punishment 500-1000, who is directly responsible for the accident responsibility, give notice of criticism and 50-100 economic sanctions against them. (4) to conceal the accident, reported without undue delay or false, to inform the administrative leadership of the criticism, resulting in serious consequences, the pursuit of leadership, along with 500-1000 punishment. (5) significant near miss should be attempted as the case of responsible for the accident and construction team injuries accident penalty provisions, mutatis mutandis. Eight, should perform in the construction standards and specifications, serial number a 1 GB3323-2005 steel fusion welded butt joints, welding engineering-Ray lighting and quality rating of 2 GB11345-89 steel welds manual methods of ultrasonic inspection and testing results for grade 3 GB50236-2002 industrial pipe welding engineering code for construction and acceptance of field equipment