冲压PFMEA+CP范例(中英文).xlsVIP

控制计划 潜在失效模式及后果分析 Sev Class Occ Det RPN 要求Requirements 严重度 频度数 级别 探测度 风险优先指数 措施结果Action Results 序号ID 产品Product 过程Process 过程 步骤Process Setp 功能 Function 潜在的失效模式Potential Failure Mode 潜在的失效后果Potential Effect(s) of Failure 潜在的失效原因/机理 Potential Cause(s)/Mechanism(s) of Failure 现行过程检测控制Current Process Controls Detection 建议措施Recommended Action 责任及目标完成日期Responsibility Target Completion Date 采取的措施及有效日期 Actions Taken Effective Date 现行过程预防控制 Current Process Controls Prevention 潜在失效模式及后果分析 PROCESS POTENIAL FAILURE MODE AND EFFECTS ANALYSIS Page页码: 1 of 3 Part Number型号:P HUB CAP,GREASE NON-VENTED端盖（E32629-1，E32629-3) Model Year(s)/Vehicle(s)车型年/车辆类:Trailer拖车 Key Date关键日期：2015.01.18 尺寸 Size 浪费成本或无法加工 Waste costs or cant be machined 供应商生产尺寸超差 Suppliers dimension out of spec 供应商提供材质证书 Supplier provide material certification 来料检验 Incoming inspection N/A 钢板尺寸超差 Steel dimension out of spec 产品报废 Product Scrap 力学性能 Mechanical properties 力学性能不符合要求 Mechanical properties NG 进料缺陷 Incoming defect ◇ 材质证明 100%/批 Material certification 100%/LOT 产品变质（例如生锈，变色等） Deterioration（Such as rust, discoloration, etc) 产品表面缺陷或功能失效 Product surface dent or performance failure 储存周期过长 over store period 仓库管理规定 Warehouse management regulations 储存周期超过半年需再复验 recheck the product which stored over half year 20 剪板机参数设置有误，挡料板松动 Shears parameter is set incorrectly or The striker plate loose 作业前验证剪板机参数Shears parameter validation before the job 毛刺 Burr 条料表面有毛刺 Burr strip surface 影响落料模使用寿命