JC90DB一体式钻井绞车.pdfVIP

JC90DB一体式钻井绞车车

摘要：为满足超深井钻机快速搬家的要求，研制了JC90DB—体式钻井绞车，分析了绞车的

关键技术及主要承载件受力情况，完成出厂及现场试验。该绞车结构紧凑、尺寸小、质量轻，适

用于钻台高位布置，为9000m超深井拖挂钻机的研制奠定了基础，实现了超深井用大功率绞车

的一撬式吊装，自动送钻提升载荷大，满足中东地区用户的使用需求；其中集成一体式减速箱的

设计和电气控制技术的应用，大大减少了底座管线布置，维护保养更为方便，通过更换侧板和槽

体可用直径为45和42mm两种规格的钻井钢丝绳，增强了滚筒体的通用性；厂内与现场试验结

果验证了绞车设计的合理性，可适应海洋、沙漠及寒冷环境下的施工作业。该产品的成功研制可

以为超深井钻机轻量化设计提供技术借鉴。

关键词：一体式；绞车；减速箱；滚筒；电气控制；受力分析；吊装

JC90DBIntegratedDrillingDrawworks

Abstract:Inordertomeettherequirementsoffastmovingofdrillingrig,JC90DBintegrateddrillingdraw­

workswasdeveloped.Thekeytechnologiesofthedrawworkandthestressofthemainbearingpartswereanalyzed,

andthefactoryandfieldtestswerecompleted.Thedrawworkshascompactstructure,smallsizeandlightweight,

whichissuitableforarrangementathighpositionofderrickfloor，andlaysafoundationforthedevelopmentof

9000multra-deepwelltrailerrig.Theone-skidliftingofhigh-powerdrawworksusedforultra-deepwellsis

realized，andtheautomaticbitfeedliftingloadislarge，whichmeetstheneedsofusersintheMiddleEast.Thede­

signoftheintegratedgearboxandtheapplicationofelectricalcontroltechnologygreatlyreducethelayoutofthe

basepipeline，andthemaintenanceismoreconvenient.Theversatilityofthedrumbodyisenhancedbyreplacing

thesideplateandtherotarylinewithdiameterof45mmand42mminthetroughbody.Thefactoryandfieldtests

verifytherationalityofdesignofthedrawworks，whichcanadapttotheoperationundertheconditionsofocean，

desertandfrigidenvironment.Theresearchresultsprovidetechnicalreferenceforthelightweightdesignofultra­

deepwellrig.

Keywords:Integrated；drawworks；gearbox；drum；electricalcontrol；forceanalysis；lifting

—62—石油机械