年产50万吨苯乙烯工艺流程设计.docxVIP

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摘要

苯乙烯作为一种重要的石油化工原料，在塑料制品、合成橡胶的生产中占据重要地位，并广泛应用于制药、染料、农药以及选矿等多种行业，有着十分广泛的应用前景，市场需求量大。本文旨在详尽阐述年产量50万吨乙苯脱氢工艺制苯乙烯的过程，并通过AspenPlus化工模拟软件的方法，对工艺进行深入研究与改进，来获取较为精确的模拟计算数据，为实际生产提供有力的理论指导。即乙苯在反应器中发生脱氢反应生成苯乙烯，经过两步初步分离去除杂质，最后通过精馏塔得到纯度较高苯乙烯合格品。通过对此工艺流程进行优化和改进，提高苯乙烯的产量和质量，降低生产成本，减少环境污染。此外，还讨论了当前苯乙烯生产工艺面临的挑战和未来发展趋势，并对其物料衡算、能量衡算、设备参数的选择、三废处理和合理的厂区布置。

关键词：苯乙烯；脱氢反应；产物分离；物料衡算；能量衡算

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ABSTRACT

Asanimportantpetrochemicalrawmaterial,styreneoccupiesanimportantpositionintheproductionofplasticproducts,syntheticrubber,andiswidelyusedinpharmaceuticals,dyestuffs,pesticides,andmineralprocessingandotherindustries,whichhasaverywideapplicationprospectandalargemarketdemand.Thepurposeofthispaperistoelaboratetheannualoutputof500,000tonnesofethylbenzenedehydrogenationprocesstomakestyreneprocess,andthroughtheAspenPluschemicalsimulationsoftwaremethodforin-depthstudyandimprovementoftheprocess,toobtainmoreaccuratesimulationdata,toprovideastrongtheoreticalguidancefortheactualproduction.Thatis,ethylbenzeneisdehydrogenatedinthereactortoproducestyrene,whichisinitiallyseparatedtoremoveimpuritiesintwosteps,andfinallyobtainedthroughthedistillationtowertoobtainahighpuritystyreneproduct.Throughtheoptimisationandimprovementofthisprocess,theyieldandqualityofstyrenecanbeincreased,theproductioncostcanbereduced,andtheenvironmentalpollutioncanbereduced.Inaddition,thechallengesandfuturedevelopmenttrendsofthecurrentstyreneproductionprocessarediscussed,aswellasitsmaterialaccounting,energyaccounting,selectionofequipmentparameters,three-wastetreatmentandreasonableplantlayout.

Keywords:Styrene；dehydrogenation；productseparation;；materialbalance；Energyaccounting

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目录

TOC\o1-3\h\z\u第1章绪论 1

1.1苯乙烯概述 1

1.1.1基本信息 1

1.1.2产品物性 1

1.1.3主要用途 2

1.