热作模具堆焊修复再制造技术发展现状与趋势.docxVIP

HotWorkingTechnology2019,Vol.48,No.5热作模具堆焊修复再制造技术发展现状与趋势

HotWorkingTechnology2019,Vol.48,No.5

热作模具堆焊修复再制造技术发展现状与趋势

胡随芯气秦训鹏气胡泽启M邓庆文3,武建祥3

(1.武汉理工大学汽车工程学院，湖北武汉430070;2.现代汽车零部件技术湖北省重点实验室，湖北武汉430070;

3.湖北三环锻造有限公司，湖北谷城441700)

摘要：在分析了热作模具发展概况、服役条件及失效形式的基础上，从模具修复再制造的角度总结了目前常用的模具修复手段，尤其是具有诸多优点的堆焊修复技术，分析了电弧、等离子和激光修复的异同点及适用范围。概述了热作模具堆焊修复的材料、工艺及工序等因素对修复再制造精度、性能的影响。指出建立热作模具修复再制造寿命价体系，开发模具修复用的高性能、系列化材料，与智能控制、增材制造、近净成形相结合，是未来热作模具堆焊修复发展的趋势。

关键词：热作模具;修复与再制造；堆焊；近净成形；焊材

DOI:10.14158/j.cnki?1001-3814.2019.05.003

中图分类号：TG455 文献标识码：A 文章编号:1001-3814(2019)05-0010-07

DevelopmentStatusandTrendofSurfacingRepairingandRemanufacturing

ofHot-workingDie

HUSuixin气QINXunpeng1,2,HUZeqi气DENGQingwen3,WUJianxiang3

(1.SchoolofAutomotiveEngineering,WuhanUniversityofTechnology,Wuhan430070,China;2.KeyLaboratoryofModemAutomobileSparePartsTechnologyinHubeiProvince,Wuhan430070,China;3.HubeiTri-RingForgingCo.,Ltd.,Gucheng441700,China)

Abstract:Basedontheanalysisofdevelopmentsituation,serviceconditionsandfailuremodeofhot-workingdie,thefrequentlyusedtechniquesfordierepairingweresummarizedfromtheaspectofrepairingandremanufacturingofthemold,especiallythesurfacingrepairmethodwithmany.Thesimilaritiesanddifferencesandapplicationscopeofthearc,plasma,andlaserrepairsurfacingwereanalyzed.Theinfluenceoffillermaterial,processandworkingprocedureontherepairaccuracyandperformanceofhotworkingdiewassummarized.Furthermore,itwaspointedoutthatestablishingservicelifeevaluationtheoryforhot-workingdieremanufacturing,developinghighperformanceandserializedmetal,combiningwithintelligentcontrol,additivemanufacturing,near-netshapingtechnologieswerethedevelopingtrendofrepairingandremanufacturingtechnologyofhot-workingdie.

Keywords:hot-workingdie;repairingandremanufacturing;surfacing;near-netshape;fillermetal

模具是工业生