深孔带底部法兰筒形件成形工艺的研究.pdfVIP

HotWorkingTechnology2022,Vol.51,No.17

深孔带底部法兰筒形件成形工艺的研究

张超，孙红星2，张京学，刘百宣，刘光辉，王涛，刘丹，刘华1

（1.郑州机械研究所有限公司，河南郑州450001;2.西安交通大学机械工程学院，陕西西安710049）

摘要：某深孔带底部法兰筒形件成形难度较大。针对该型锻件提出了一种镦挤复合成形工艺。利用高温压缩试验

获得了锻件材料的真应力-真应变曲线。采用有限元模拟软件Deform-3D对深孔带底部法兰筒形件成形过程中金属流

动进行了分析，根据载荷-行程曲线、等效应力分布图验证了模具结构合理性。等效应变分布图表明筒壁容易产生外观

缺陷，应注意深孔挤压过程的润滑条件。通过工艺试验制得的深孔带底部法兰筒形锻件，产品外观无缺陷。

关键词：深孔带底部法兰筒形件；镦挤复合成形；数值模拟；金属流线

D01I:10.14158/ki20220080

中图分类号：TG316文献标识码：A

ResearchonFormingProcessofDeepHoleCylindricalPartswithBottomFlange

ZHANGChao,SUNHongxing2,ZHANGJingxue,LIUBaixuan,LIUGuanghuil,

WANGTao,LIUDan,LIUHual

(1.ZhengzhouResearchInstituteofMechanicalEngineeringCo.,Ltd.,Zhengzhou450001,China;2.SchoolofMechanical

Engineering,XianJiaotongUniversity,Xian710049,China)

Abstract:Itisdifficulttoformadeepholecylindricalpartwithabottomflange.Acompositeformingprocessof

upsettingandextrusionwasproposedforthisforging.Thetruestress-truestraincurveoftheforgingmaterialwasobtained

usingthehightemperaturecompressiontest.ThefiniteelementsimulationsoftwareDeform-3Dwasusedtoanalyzethemetal

flowintheformingprocessofdeepholeflangedcylindricalparts.Accordingtotheload-strokecurveandtheequivalentstress

distributiondiagram,therationalityofthediestructurewasverified.Theequivalentstraindistributionfigureshowsthatthe

wallofthecylinderiseasytoproduceappearancedefects,andattentionshouldbepaidtothelubricationconditionsofthe

deepholeextrusionprocess.Thedeepholeandbottomflangecylindricalforgingsobtainedthroughtheprocesstesthaveno

defectsinappearance.

Keywords:deepholecylindricalpartwithbottomflange;upsettingandextrusioncompound