焊接电流对镁合金_不锈钢电阻点焊接头的影响.pdfVIP

HotWorkingTechnology2019,Vol.48,No.l

焊接电流对镁合金/不锈钢电阻点焊接头的影响

徐杰，王田

(重庆工商职业学院智能制造与汽车学，重庆401520)

摘要：以Zn箔作为中间层对镁合金和不锈钢进行电阻点焊连接，通过扫描电镜、能谱分析仪、拉伸试验机等研究

了焊接电流对接头微观组织、熔核尺寸和拉剪力的影响，并分析了接头缺陷形式。结果表明，当热输入不恰当时，镁/钢

接头中有孔洞和裂纹产生。在镁/钢接头界面区域有Fe2Al5反应层生成，在接头镁合金侧有MgZn2相生成。反应层的厚

度和熔核直径随点焊电流的增大而增大。此外，镁/钢接头拉剪力随焊接电流增加先增大后减小，当采用焊接电流10

kA时，接头拉剪力具有最大值4100No

关键词：镁合金；不锈钢；电阻点焊；拉剪力；熔核尺寸

DOI:10.14158/j.cnki.1001-3814.2019.01.056

中图分类号：TG45319文献标识码：A文章编号:1001-3814(2019)01-0214-03

EffectofWeldingCurrentonResistanceSpotWeldingJoint

ofMagnesiumAlloyandStainlessSteel

XUJie,WANTian

(CollegeofIntelligentManufacturingandAutomobile,ChongqingTechnologyBusinessInstitute,Chongqing401520,

China)

Abstract：TakingZnfoilastheinterlayer,themagnesiumalloyandstainlesssteelwereweldedbyresistancespot

welding.Theeffectsofweldingcurrentonthemicrostructure,nuggetsizeandtensile-shearforcewereinvestigatedwiththe

aidofSEM,EDS,tensiletestingmachine.Theresultsshowthatholesandcracksoccurwhentheheatinputisimproper.

Fe2Al5reactionlayerformsintheinterfaceofMg/steeljointandMgZn2phasesformattheMgalloyside.Thethicknessof

reactionlayerandnuggetsizeincreasewiththeincreaseofweldingcurrent.Besides,withtheweldingcurrentincreasing,the

tensile-shearforceofjointincreasesfirstlyandthendecreases.Thetensileshearforcereachesmaximumvalueof4100N

whentheweldingcurrentis10kA.

Keywords:magnesiumalloy;stainlesssteel;resistancespotwelding;tensile-shearforce;nuggetsize

近年来，随着交通工具数量的急剧增加，环境污一步扩大镁合金的应用范围。由此可见,镁合金/钢

染问题越来