产能分析表格-英文.xls

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ProductionDataDetails

SharedProductionLine

GeneralInformation

CapacityAnalysisReport(P)

CheckBox29_Click

Print_Area

Sname

Sname

target

target

target

target

target

target1

targets

targets

targets

targets

targets

I.KeyInformation:A)Product

B)CustomerProduction

C)CapacityRevisionRecord(e.g.RunatRate)

SiteLocation

XCust.Demand/Week(withoutServiceParts)

VendorCode

YNumberofdayscustomer/supplierworks/week

DateofStudy

ZCustomerDemandperDay(DPV)

PartName

PartNumber

ServicePartsAnnualVolume

II.CapacityPlanning

Operatingpatternforthespecificpart

Process1

Process2

Process3

Process4

Process5

Process6

Process7

Processdescription

Turning

drill

bore

washing

assembly

assemblyII

assemblyIII

DedicatedorSharedprocess(bysharedprocess,showonlyoperatingpatternforthespecificpart)

A.

Shifts/day

B.

Totalhours/shift

C

Personalbreaks:lunch,breaks(minutes/shift)

PlannedMaintenance(minutes/shift)

D

Days/week

E

Netavailabletime(productionhours/week)

[A*(B-(C/60))*D]

ProjectedDowntime

F

Tool/Variant/ConsumableToolschangeover(minutes)

G

Changeoverspershift

H

Inspectionsoffacilitiespershift(minutes)

I

Breakdownspershift(unscheduleddowntime)(minutes)

J

Totalprojecteddowntime/week(hours)[(FxG+H)/60xAxD]

K

EquipmentAvailability[(E-J)/E]

ProjectedQualityRate(%)

Projectedpercentofpartsscrappedandreworked

Forlinkedprocesses,pleaseseenoteintrainingmaterial

L

PlannedCycletime/Capacity

RequiredCycletimeneededtocoverexactcustomerdemand(sec/part)[E*3600*K/X*L]

M

Plannedidealcycletime(takenwithwatch)(sec/part)

Formultiplecavitiesinonetool,seenoteintrainingmaterial

Plannedproductioncapacity/week[(E-J)*3600/M*L]

Plannedproductioncapacity/day[(E-J)*3600/M*L/D]

III.ProductionRun(ticktheappropiatebox)

Run-at-Rate

Capacity

Other

e.g.TrialR

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