变速箱齿轮油孔失效分析与影响因素研究.pdfVIP

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变速箱齿轮油孔失效分析与影响因素研究

王凯，任沛昊，魏晓帅

（陕西法士特汽车传动工程研究院设计研究所，西安710119）

摘要：

针对法士特某款变速箱的断齿现象进行了齿根失效分析。变速箱内细齿齿轮油孔处发生断齿，而同工况下粗齿齿

轮油孔处完好无损，结合有限元方法，对比分析了带油孔粗齿和细齿齿根弯曲应力的区别，并在此基础上对比分析了油孔

偏移、油孔直径等因素对齿根油孔处应力的影响规律。结果表明，细齿齿轮齿根油孔处应力明显大于粗齿齿轮应力，油孔向

工作面偏移将增大油孔处应力值。

关键词：

油孔设计；弯曲应力；失效分析

中图分类号:U462.1文献标志码:粤文章编号：员园园圆原圆猿猿猿（圆园23）03原园130原园3

InfluenceFactorsandFailureAnalysisofTransmissionGearOilHole

WANGKaiRENPeihaoWEIXiaoshuai

(DesignResearchInstitute,ShaanxiFastAutoDriveEngineeringResearchInstitute,Xi’an710119,China)

Abstract:ThispaperisfocusonthetoothbreakingofaFasttransmissionandanalyzesthegeartoothrootfailure.Inthe

sameworkingconditions,thetoothrootoffine-toothgearisbroken;however,thetoothrootofcoarse-toothgearstillworks

properly.Combinedwithfiniteelementmethod,thedifferencebetweenthebendingstressofcoarse-andfine-toothgears

withoilholeiscompared.Furthermore,somefactorswhichaffectthebendingstressofgeartoothrootareanalyzed,such

asdifferentoilholelocationscausedbyclampingerrorsandoil