现场焊接修复操作指南.pdfVIP

Doc.:POP-EOL3-001-A17EN

Annex

CodAnt:AM409

Ed.:1

Title:Instructionsforweldingrepairsonsite

Page1of2

INDEX

1AIM

2SCOPE

3OPERATINGTECHNIQUE

Ed.DateAuthorDescription

101/08/08PMDFormatchanged

1AIM

Theaimofthepresentinstructionistodefinetheworkmethodologytofollowwhenmakingrepairs

withweldingonsite

2SCOPE

Thisprocedureappliestoallrepairswithweldingthathavetomakeoutsidetheworkshop.

3OPERATINGTECHNIQUE

Heatproducedduringtheweldingrepairs(buckling,grindingand/orwelding)maycausestructural

changeinthesteel(mainlygreatergrainsizeanddecarburization).Toavoidthis,thefollowing

precautionsmustbetaken:

Onwindyorrainydays,theareastobeweldedmustbesufficientlyprotectedfromtheweather.

Noweldingrepairsmustbemadeifthetemperatureofthebasemetalisbelow5°C.Ifthisisthe

case,thebasemetalmustbeheateduniformlyinanarea100mmoneithersideoftheweldingto

atemperatureof80–100°C.Thistemperaturemustbecontrolledusingdigitalcontact

thermometersorthermalchalk.

Moreover,duringthewelding,theumtemperaturereachedmustnotexceed300–350°C.

Thermalblanketsmustbeusedtoslowdownthecoolingprocess.

AlthoughGMAWand/orSMAWareallowed,ifpossibleSMAWwithbasicelectrodesshouldbe

used.Theseelectrodesmustnotbewetorpeeled.Ifhermetically-sealedSa