某电动皮卡前桥支架断裂分析与优化.pdfVIP

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某电动皮卡前桥支架断裂分析与优化

陈宇楠，游道亮

（江铃汽车股份有限公司，南昌330200）

摘要：

针对某疲劳前桥支架断裂问题，首先建立前桥支架的有限元模型，然后基于重力场和频率响应方法对其进行强度

分析，其应力值均小于材料屈服值。再对其进行受扭强度分析，其应力值超标，并且应力集中点与断裂区域一致。再对前桥

支架进行优化，优化之后其应力值低于材料许用值。最后进行应力测试，其仿真值与测试值的误差率较低，验证了有限元方

法的正确性。

关键词：

前桥支架；有限元；强度；优化；应力测试

中图分类号:U467文献标志码:粤文章编号：员园园圆原圆猿猿猿（圆园21）10原园158原园3

FractureAnalysisandOptimizationofanElectricPickupTruckFrontAxleBracket

CHENYunanYOUDaoliang

(JianglingMotorsCorporationLimitedCoMPany,Nanchang330200,China)

Abstract:Tosolvthfracturproblemofanelectricpickuptruckfrontaxlbracket,thfinitelementmodeloffront

axlbracketisestablished.Thstrengthisanalyzedbasedonthgravityfieldandfrequencyresponsmethod,thstress

valuislessthanthmaterialyieldvalue.Thtorsionstrengthisanalyzed,andthstressvaluexcdsthstandard,and

thstressconcentrationpointisconsistentwiththfracturarea.Thfrontaxlbracketisoptimized,itsstressvaluis

lowerthanthallowablvaluofthmaterialafteroptimization.Finally,thstresstestisperformed,andtherrorrat

betwnthsimulatedvaluandthtestvaluislow,whichverifiesthcorrectnessofthfinitelementmethod.

Keywords:frontaxlbracket;finitelement;strength;optimization;stresstest

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