基于PLC和机器视觉的连杆编码一致性自动判别系统设计.docxVIP

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网址：电邮：hrbengineer@163.com圆园23年第2期

基于PLC和机器视觉的连杆编码一致性自动判别系统设计

谭礼健，杨泮，龙思颖

（重庆工贸职业技术学院智能制造学院，重庆408000）

摘要：针对连杆编码人眼识别易产生疲劳、出现漏判风险的问题，设计了基于PLC和机器视觉技术的连杆编码一致性自动判别系统。该系统包括上位机PLC和机器视觉系统两部分，PLC发送图像采集信号，接收机器视觉系统反馈的结果，并决策放行还是报警；机器视觉系统接收采集信号并进行图像采集、图像预处理、字符识别，判断编码是否一致，发送结果至

PLC。实验结果表明，文中所设计的系统字符识别正确率为94.9%，并且能够正确决策判别结果，具有一定的实用价值。

关键词：PLC；机器视觉；图像处理；字符识别

中图分类号:TN919.8；TP391.41 文献标志码:粤 文章编号：员园园圆原圆猿猿猿（圆园23）02原园085原园3

DesignofAutomaticDiscriminationSystemofConnectingRodCodingConsistencyBasedonPLCandMachineVision

TANLijian,YANGPan,LONGSiying

(CollegeofIntelligentManufacturing,ChongqingIndustryTradePolytechnic,Chongqing408000,China)

Abstract:Aimingattheproblemthathumaneyerecognitionofconnectingrodcodingispronetofatigueandtheriskofmissedjudgment,anautomaticjudgmentsystemofconnectingrodcodingconsistencyisdesignedbasedonPLCandmachinevisiontechnology.ThesystemconsistsofuppercomputerPLCandmachinevisionsystem.PLCsendsimageacquisitionsignal,receivesthefeedbackresultsofmachinevisionsystem,anddecideswhethertoreleaseoralarm.Themachinevisionsystemreceivestheacquisitionsignalforimageacquisition,imagepreprocessing,characterrecognition,judgeswhetherthecodesareconsistent,andsendstheresultstoPLC.Experimentalresultsshowthatthecharacterrecognitionaccuracyrateofthesystemdesignedis94.9%inthispaper,andcancorrectlydecidethediscriminationresults,whichhasacertainapplicationvalue.

Keywords:PLC;mach