一种大尺寸薄壁曲面零件精密补偿加工技术研究.docxVIP

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圆园22年第7期网址：电邮：hrbengineer@163.com

一种大尺寸薄壁曲面零件精密补偿加工技术研究

李洋，崔鑫，郑骥，李俊文，王元军

（天津航天长征火箭制造有限公司，天津300462）

摘要：某大尺寸类球面薄壁零件需进行局部下陷减薄及轮廓加工，拟采用机械铣削代替原化学铣削工艺。由于其毛坯成型精度差、弱刚度、薄壁、复杂型面的特点，传统加工工艺在加工过程中存在装夹困难、加工变形难以控制、壁厚不均匀的问题。针对以上问题，提出了在位测量补偿及在线测量补偿相配合的综合解决方案，首次实现了该类型零件的机械加工，为其后续机械铣削替代化学铣削的应用储备了技术与经验。

关键词：大尺寸曲面零件；弱刚度薄壁；在位测量补偿；在线测量补偿

中图分类号:TH16；TG547 文献标志码:粤 文章编号：员园园圆原圆猿猿猿（圆园22）07原园166原园3

ResearchonPrecisionCompensationMachiningTechnologyforLarge-sizedThin-walledCurvedSurfaceParts

LIYang, CUIXin, ZHENGJi, LIJunwen, WANGYuanjun

(TianjinLongMarchLaunchVehicleManufacturingCo.,Ltd.,Tianjin300462,China)

Abstract:Alarge-sizedsphericalthin-walledpartneedslocalsubsidencethinningandcontourprocessing,andmechanicalmillingisproposedtoreplacetheoriginalchemicalmillingprocess.Duetothecharacteristicsofpoorblankformingaccuracy,weakrigidity,thinwallandcomplexprofile,thetraditionalprocessingtechnologyhastheproblemsofdifficultclamping,difficultcontrolofprocessingdeformationandunevenwallthicknessduringprocessing.Inviewoftheaboveproblems,acomprehensivesolutioncombiningin-situmeasurementcompensationandonlinemeasurementcompensationisproposed,whichrealizesthemachiningofthistypeofpartsforthefirsttime,andreservesthetechnologyandexperiencefortheapplicationofsubsequentmechanicalmillinginsteadofchemicalmilling.

Keywords:large-sizecurvedsurfaceparts;weakstiffnessandthinwall;in-situmeasurementcompensation;o