新型直接还原工艺（PSH）的研究与开发.pdfVIP

1 新型直接还原工艺（PSH）的研究与开发 1，2 1 1 2 姜 鑫 魏 国 沈峰满 卢维高 （1. 东北大学，沈阳 110004 ；2. McMaster University, Hamilton, Ontario, L8S4L7 ） 摘 要 本文针对新开发的以含碳球团为原料的对行直底炉PSH （Paired Straight Hearth ）新型直接还原炼铁工艺进 行了试验研究及理论分析。PSH 工艺的操作特点为高温高料层操作，高温有利于辐射传热，高料层可使下层球团产 生的还原性气氛保护上层已被还原的球团，防止再氧化。因此，PSH 工艺具有“四高”的生产特点，即高生产效率、 高能源利用率、高金属化率、高DRI 强度和密度。分析认为，PSH 工艺既可用于炼铁生产，也可用于特殊矿石和 含铁废料的处理，具有良好的应用前景。 关键词 PSH 炼铁 直接还原 含碳球团 Research and Development of New Direct Reduction Process (PSH) Jiang Xin1, 2 Wei Guo1 Shen Fengman1 Lu Weigao 2 （1. Northeastern University, Shenyang, 110004；2. McMaster University, Hamilton, Ontario, L8S4L7 ） Abstract Based on new direct reduction process “Paired Straight Hearth (PSH)”, experimental and theoretical research is carried on. The operation features of PSH process are high temperature and high bed of ore-coal composite. High temperature is good to heat transfer by radiation. In high bed, the top layer DRI can be protected from re-oxidation due to the rising gaseous product from the bed. Therefore, PSH process includes the “four-high” production features, and those are high productivity, high energy efficiency, high metallization, high strength and density of DRI. PSH process can be used not only to ironmaking, but also to deal with some special ores and iron waste. So it should be widely used in the future. Key words PSH, ironmaking, direct reduction, ore-coal composite 1 发展非高炉炼铁的必要性 近年来，随着高炉炼铁的迅猛发展，其面临的问题也日趋严峻，主要体现在：（1）高炉炼铁需要块状和 一定粒级的炉料，但随着钢铁工业规模的快速发展，品位高的铁矿石逐年减少，贫矿则只能磨细精选，再对 细料进行烧结造块，炼铁成本居高不下；（2 ）高炉生产需要消耗大量价格昂贵的焦炭，焦煤需求快速增长， 但焦煤储量有限，资源日趋贫乏，价格也逐渐增高，使炼铁成本增加；（3 ）炼