碳纤维复合材料钻孔加工的缺陷分析.docVIP

第 A-PDF Split 2013 年 2 月  电 工 程  Journal of Mechanical Electrical Engineering Feb. 2013  DOI：10.3969/j.issn.1001-4551.2013.02.014 碳纤维复合材料钻孔加工的缺陷分析 崔 西 亮 ，田 彪 ，王 永 国 * （上海大学 机电工程与自动化学院，上海 200072） 摘要：为了解决碳纤维复合材料（CFRP）钻孔加工过程中出现的撕裂、毛刺、分层等问题，以及将碳纤维复合材料更好地应用到机械 制造行业中，进行了碳纤维复合材料的钻孔试验。通过实验研究了碳纤维复合材料的钻孔缺陷，分析了碳纤维复合材料钻孔加工的 主要缺陷分类，以及钻削力、刀具的锋利性、钻削温度等因素对孔加工质量的影响，建立了钻削速度、进给速度与钻孔质量之间的关 系；采用 DM2500M 金相显微镜以及 KEYENCE VHX-1000 三维显微系统进行了相关的试验。研究结果表明，钻孔加工缺陷出现部位 呈现一定的区域性，钻孔毛刺、撕裂缺陷主要集中在出口部位，入口处几乎没有毛刺、撕裂等缺陷；随着进给速度的减小和主轴转速 的增大，钻孔缺陷能够得到明显的改善；采用 PCD 钻头加工复合材料时宜在中、高转速下进行，高转速下钻头切削刃更易切断纤维， 可以得到质量更高的钻孔。 关键词：碳纤维复合材料；钻孔；缺陷；切削参数；加工质量 中图分类号：TH16；TG52 文献标志码：A 文章编号：1001-4551（2013）02-0182-03 Carbon fiber reinforced plastic drilling defect analysis CUI Xi-liang，TIAN Biao，WANG Yong-guo （School of Electrical Engineering and Automation，Shanghai University，Shanghai 200072，China） Abstract：Aiming at solving the problems of the tear，burr hole，layer in the process of carbon fiber reinforced plastics（CFRP） drilling and applying carbon fiber reinforced plastics better to the machinery manufacturing industry，drilling experiment of carbon fiber reinforced plastics was made. Through experiment，drilling defects of carbon fiber reinforced plastics were analyzed and classified. The impact of the drilling force，the sharpness of the tool，drilling temperature and other factors on drilling were analyzed. The relationship of drilling speed，feed speed and quality of drilling hole was built. DM2500M metallurgical microscope and KEYENCE VHX-1000 3D microscopy system were used in the experiment. The result indicates that arising of drilling defect is regional. Drilling tear and burr hole mainly concentrate on the exit while there is almost no in the entrance. With decreasing feed speed and increasing spindle speed，drilling defects will be dramatically improved. Therefore，it is proper to drill carbon fiber reinforced plastics using PCD bit at middle and higher speed and easier for bit to cut fib