冷轧清洗线入口段的PLC控制.doc

冷轧清洗线入口段的PLC控制设计 摘 要 随着工业技术的不断发展，各行各业对钢铁的技术含量要求越来越严格。清洗线项目的目的主要是清洗掉冷轧带钢表面的轧制油、机油以及灰尘粉末等污物。如果清洗不干净，退火后这些污物就会变成碳化物, 是后步工序产生事故的原因之一，所以冷轧清洗线也是整个生产的重要环节。项目采用国内设计、国内制造、国内总负责，劲引进部分主要设备和技术、专利模式，走国产化道路。本设计的主要任务是对钢卷小车运卷和上卷过程进行描述，并且用S7-Graph编程软件实现具体的程序设计，使整个生产顺利完成。本设计对冷轧生产线的其他设备原理也作了说明，在小车高度和横移对中方面详细地介绍了设计过程。还对S7-400的硬件组成和S7-Graph编程软件作了详细的介绍，S7-Graph语言是S7-300/400的顺序功能图语言。在S7-Graph中，控制过程被划分为许多明确定义了功能范围的步(Step),用图形清楚地表明整个过程的执行情况。用S7-Graph完成了冷轧清洗线整个入口段的程序设计，不紧使控制过程一目明了，而且使整个入口段的控制过程特别严密，每一步的执行条件考虑的特别周全，这样对于整个入口段控制的安全性大为提高。现场自去年投产以来，入口段一直运行良好，没发生过一次事故。 关键词：Graph；S7-400；清洗线；钢卷小车 The PLC control of cold cleaning line entrance ABSTRACT With industrial and technological development, steel trades for the technical content requirements more stringent. In the production process, cold-rolled strip steel rolling surface with oil, powder and dust and other crud. If cleaning is not clean, this dirt after annealing will become carbide, which is one of the reasons for the accident, so cold cleaning of the whole production line is the important part. The main task is description coil car shipped volumes and volumes on the process, S7-Graph programming and software used to achieve specific process, the entire production successfully completed. In this paper, the cold -rolled production line equipment principles described in height and takes the trolley on which the calculated very accurately. S7-400 has the right hardware and software S7-Graph program are described in detail. S7-Graph is the language of S7-400 Sequential Function Chart. S7Graph, control process is divided into many clear definition of functional scope of the step (Step), Graphic clearly shows that the entire process of implementation. It can be specified for each step in the further actions to be completed by every step to the next step through the process of conversion conditions under control contents. Key words: Graph; S7-400; Cleaning Line; Coil Car 目录 摘 要 I Abstract II 1 绪论 1 1.1 工艺背景 1 1.1.1 冷轧生产的重要性 1 1.2 冷轧清洗线工艺流程概述 1