B22ぎょう鉄による任意形状成形のための加熱条件決定方法の提案.pdfVIP

B22 ぎょう鉄による任意形状成形のための加熱条件決定方法の提案 新垣 宏司 （指導教員：柴原正和） Proposal of Method to Decide Heating Condition on Forming Arbitrary Shaped Plate by Line Heating by Koji Shingaki Abstract Forming of steel plate by line heating is the technique that uses residual deformation when steel plate is heated by using gas burner etc. This technique is used forming plates of the ship hull frequently. It is one of the techniques that automation is difficult because its deformation is complicated, and it is difficult to predict it. The deformation includes four kind of inherent deformation, and is influenced by heating area and order, cooling method etc. This makes its automation difficult. These inherent deformations which consist of inherent strain, in other words, plastic strain that remained after line heating. In this study, Inherent strain distribution that is necessary to make arbitrary shape from flat shape is calculated by using FEM elastic analysis, and it is changed into simple to be approximate it by residual deformation by line heating. Next, combination of heating condition that approximates it is chosen from inherent deformation database of line heating. Its precision is verified by using FEM thermal elastic-plastic analysis, and method of choosing heating condition is not made is examined. 1. 緒 言 ① 設計曲面形状を目的形状として決定する． 船舶の船首，船尾部における複雑な曲面形状は，複数 ② 目的形状を平面へ強制変形させるFEM 弾性解析を用 の鋼板に対して曲げ加工を行い，それらを溶接で接合す いて計算されるひずみ分布より，平板を目的形状に変 ることにより製作される．その