关键参数自适应灌浆测控系统的研制与应用.pdfVIP

第?44?卷第?11?期 中南大学学报自然科学版? Vol.44? No.11? 2013?年?11?月? Journal?of?Central?South?University?Science?and?Technology? Nov.?2013? 关键参数自适应灌浆测控系统的研制与应用 王超,徐力生,徐蒙,姚翠霞,杨宏? 中南大学 地球科学与信息物理学院,有色金属成矿预测教育部重点实验室,湖南 长沙,410083? 摘要:针对灌浆技术参数测量精度不高、稳定性较差,灌浆压力控制严重依赖人工操作等问题,基于传感器技术、 微机技术和自动控制技术,将硬件和软件相结合,研制自适应灌浆测控系统。该系统采用压阻式压力传感器、电 磁流量计、自主设计的自循环差压密度计和容栅传感器分别对灌浆压力、流量、密度和地层抬动值这 4个关键技 术参数进行高精度、动态检测,并利用 PLC模块根据灌浆工况自动控制压力波动、保持其稳定性,继而实现智能 化的自适应灌浆。研究结果证明:自适应灌浆测控系统对压力、流量、密度和地层抬动值的检测相对误差分别为? 2.5%,0.8%,0.5%和 4.5%,压力自动控制精度保持在设定值的?5%以内,控制响应时间为?5~6? s,系统精度高, 响应快,稳定性好,能够在高灰尘、潮湿及强磁电干扰的现场施工条件下正常工作。 关键词:灌浆压力;流量;密度;地层抬动值;自适应灌浆 中图分类号:TV53? 文献标志码:A? 文章编号:1672?7207201311?4474?09? Development?and?application?of?key?parameters?adaptive?grouting? detection?and?control?system? WANG?Chao,?XU?Lisheng,?XU?Meng,?YAO?Cuixia,?YANG?Hong? Key?Laboratory?of?Metallogenic?Prediction?of?Nonferrous?Metals,?Ministry?of?Education,? School?of?Geoscience?and?Info?Physics,?Central?South?University,?Changsha?410083,?China? Abstract:?In?view?of?the?shortcomings?existing?in?grouting?construction?such?as?low?precision,?poor?stability?of?technical? parameters?detection?and?grouting?pressure?being?relied?heavily?on?manual?operation,?the?adaptive?grouting?detection?and? control?system?was?developed?with?hardware/software?co?design?based?on?sensor?technology,?microcomputer?technology? and? automatic? control? technologyPiezoresistive? pressure? transducer,? electromagnetic? flowmeter,? self?circulation? differential?pressure? densimeter? with? independent? design? and? capacitive? transducer? were? used? to? dynamically? and? precisely?detect? the? four? key? technical? parameters? including? grouting? pressure,? flow,? grout? density? and? ground? lifting? values?respectively?in?the?system.?Meanwhile,?according?to?the?actual?grouting?situation,?pressure?fluctuation?could?be? automatically?controlled?and?kept?stable?on?PLC,?then?intelligent?adaptive?grouting?could?be?achieved.?Curtain?grouting? test?results?show?that?the?relative