非稳态轧制界面油膜润滑特性研究.pdfVIP

中国科技论文在线 非稳态轧制界面油膜润滑特性研究# 臧勇，付括，郜志英* （北京科技大学机械工程学院，北京 100083 ） 5 摘要：金属轧制过程中张力波动、轧机振颤、板带厚度不均匀等非稳态因素会导致辊缝间油 膜处于一种非稳定的状态，而轧制界面油膜厚度波动不宜过大，否则会导致轧辊磨损过快、 轧件加工质量降低。针对非稳态轧制界面油膜特性，通过流体力学分析，建立入口膜厚处于 稳定、发生波动下的稳态、非稳态轧制变形区油膜厚度分布模型。以稳态膜厚为基础提出油 膜波动系数来研究不同条件下非稳态油膜厚度的绝对波动情况。以某铝板轧制实验为例进行 10 了数值仿真，结果表明：稳态下，随着压下率的增加入口膜厚减小、塑性变形区内轧制方向 油膜厚度减小的趋势加快；轧制界面油膜处于非稳态下随着入口膜厚波动幅值增加，油膜波 动系数变大，变形区油膜厚度绝对波动加剧；在一定频率范围内油膜波动系数会随入口膜厚 波动输入频率变化而发生微量波动。 关键词：非稳态；轧制界面；润滑；油膜厚度分布；油膜波动系数 15 中图分类号：TH117.2 Research on Lubrication Film Characteristics of Unsteady Rolling Interface ZANG Yong, FU Kuo, GAO Zhiying 20 (School of Mechanical Engineering, University of Science and Technology Beijing, Beijing 100083) Abstract: Unsteady tension, rolling mill vibration, ununiform strip thickness and other unsteady factors may turn the lubrication film into unsteady condition during the metal rolling process. This condition may cause roll wear and poor quality of products and this is the reason why the 25 fluctuation of film thickness at rolling interface should not be too much. Based on the hydrodynamic analysis of unsteady roll gage film thickness ，a film distribution model of deformation zone which concerns steady and unsteady inlet film thickness is set up. Based on steady film thickness of the roll gage，film wave coefficent is proposed which is used to study the