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2010 3rd International Conference on Power Electronics and Intelligent Transportation System
A Velocity and Tension Coordinated Control System without
Tension Sensor for Web Unwinding Process
Chen De-chuan Li Jiang-bo Liao Yu-zhong
Intelligence Robotics Institute Intelligence Robotics Institute Intelligence Robotics Institute
Hangzhou Dianzi University Hangzhou Dianzi University Hangzhou Dianzi University
Hangzhou, P.R.China Hangzhou, P.R.China Hangzhou, P.R.China
chendechuan@ laddboblee@ deniel_1212@
Abstract—Focused on the velocity and tension coordinated control system for web unwinding process, the paper
proposed a new control scheme without tension sensor. The unwinding actuator in the new control scheme is a
DC torque motor which is in the active inverter state. The tension feedback control system controls the
unwinding torque by adjusting the armature current of the actuator. In the system, a soft detector is used to
estimate the unwinding tension by the armature current of the actuator and the unwinding diameter, the
diameter is calculated with the linear velocity and the motor rotation speed. A self-tuning controller is designed to
adjust its control parameters according to the changes of the web diameter, therefore the unwinding tension
control performance is approximately not affected by the diameter’s great changes in the production. Besides, the
machine productivity of the system is decided by the velocity control system of the feeding axis under the velocity
control mode. The paper introduced the system principle, soft detection sche
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