二级分流式减速器设计.docVIP

目 录 机械设计任务书 机械课程设计任务书 ························································································1 机械课程设计第一阶段 1.1、确定传动方案····························································································2 1.2、电动机选择 ·····························································································3 1.3、传动件的设计 ··························································································5 机械课程设计第二阶段 2.1装配草图设计第一阶段说明·········································································12 2.2轴的设计及校核·························································································12 2.3键和联轴器的选择······················································································35 机械课程设计第三阶段 3.1、减速器箱体及附件的设计·········································································23 3.2、润滑方式、润滑剂及密封装置的选择·························································24 机械课程设计小结 4.1、机械课程设计小结 ·················································································40 附1：参考文献 机械课程设计任务书 一、课程设计的内容 题目：E06悬挂式输送机传动装置设计 设计（）。 ： 上式中：主动星轮的圆周力，主动星轮速度 滚子链传动效率： 两对滚子轴承传动效率： 三对8级圆柱齿轮传动效率： 挠性联轴器的传动效率： 。 把上述值代入后得： 2、电动机的输入功率P的计算： 本题中的电机功率储存系数 查表16-2得，Y系列1500r/min 电动机的具体牌号为：Y132M4-2-B3型 额定功率为：7.5kW; 额定转矩：2.2; 最大转矩/额定转矩：2.2 3、计算总传动比并确定传动比 1）、计算总传动比 主动星轮的转速 在上面已经确定了电机满载转速为=1440r/min 传动装置的总传动比为 =1440/69.77=20.64 2）、传动比的分配 链传动的传动比 减速器为二级分流式圆柱齿轮减速器，故 又因为 总传动比 求得· 4．传动装置运动参数的计算 ⑴ 各轴转速计算 电机轴 第I轴转速 第II轴转速 第III轴转速 主动星轮转速 输送链速的误差为0.2%5%,所以其符合工作要求。 ⑵ 各轴功率计算 电机轴功率 P =7.26kW 第I轴功率 PI = P×η3×η4=7.26×0.99×0.98=7.04kW 第II轴功率 PII = PI×η2×η3 =7.04 ×0.98×0.97 =6.69kW 第III轴功率 PIII = PII×η2×η3 = 6.69×0.98×0.97 = 6.36kW 星轮轴功率 = PIII×η1 =6.11 kW ⑶ 各轴扭矩计算 电机轴扭矩T = 9 550×P/n = 9550×7.26/1440 = 48.15N·m 第I轴扭矩 T1 = 9550×P1/n1 = 9550×7.04/1440= 46.69N·m 第II轴扭矩T2 =9550×P2/n2 =9550×6.69/392.37=162.83N·m 第III轴扭矩T3=9550×P3/n3 =9550×6.36/139.14=436.52 N·m 星