注塑成型介绍.pptVIP

INJECTION MOLDING 注射模塑技术 GE塑料提供非常广泛的工程塑料选择 Injection Molding Introduction注塑成型介绍 注塑成型介绍 Injection Molding Introduction Injection Molding Equipment Injection Molding Equipment Injection Molding Equipment Injection Molding Equipment Injection Molding Equipment Injection Molding Equipment Injection Molding Equipment MACHINE SHOT SIZE 机器注射容量 Part Weight = 30 - 80 % of Machine Shot Size 制件重量 = 30 - 80 % 机器注射容量 Optimal Part Weight = 40 ~ 60 % of Machine Shot Size 制件重量 = 40- 60 % 机器注射容量 Injection Molding Equipment CLAMP SIZE 锁模力 Material Selection 选料 Projected Area 投影面积 3~5吨/平方英寸 Part Design 产品设计 Wall Thickness 壁厚 Flow Length 流动长度 Injection Pressure Speed 注射压力和速度 Injection Molding Equipment Injection Molding Equipment Model of Amorphous Polymers Thermoplastics and Degradation 热塑性塑料和降解 Degradation 降解 T e m p e r a t u r e Time 时间 Injection Molding Process Barrel Unit The Reciprocating Screw (Filling) Throat Heating Coils Nozzle Hopper Screw Barrel Force, Torque From Injection Unit 料筒组件 回转式螺杆 喷嘴 螺杆 加热 料斗 加料口 料筒 来自注塑单元的力和力矩 Injection Molding Screw Rotation Feeds and Shears Material Into a Melt. Melt Collects Into Front of Barrel, Forcing Screw Back Shot Rotation and Back Pressure 出量 通过螺杆回转，熔体聚集于料筒前部，反作用力使螺杆后退。 回转力矩和背压 Injection Molding Barrel Unit The Reciprocating Screw 150 100 50 25 50 75 125 150 100 Screw Dia in mm RPM SCREW SPEED Suggestions(8in/sec) 推荐螺杆转速 螺杆直径 转速 Injection Molding Melt Required to Fill Mold Ready for Injection Shot Injection Pressure 注射压力 Injection Molding Equipment Barrel Unit The Reciprocating Screw Screw Pushes Forward: Inject Cushion Packing Pressure 缓冲垫 保压 注射 Injection Molding Equipment Barrel Unit The Reciprocating Screw Injection Speed 注射速度 1000 100 10 100 1000 10000 LEXAN?141 @ 644 deg F LEXAN?141 @608 deg F LEXAN?141 @572 deg F A p p a r e n t V i s c o s i t y (Pa/s) Shear Rate (1/s) Injection Speed affects