整流机组配置中的节能途径探讨.pdfVIP

整流机组配置中的节能途径探讨 邓少强，胡向全 （贵阳铝镁设计研究院有限公司，贵州贵阳 550081 ） 摘要：单系列年产 250kt/a～300kt/a 电解铝项目是现阶段电解铝项目的基本配置，相应的变电整流所的配置也趋 于标准化，但现有整流机组的配置方式中有很多可以改进的地方，通过相应的配置方式改变，以达到节能减排的 目的。本文针对目前常用的整流机组的总体配置方式、交直流母线配置的方式以及关键设备的冷却方式做出了技 术上的分析，在节能、投资、运行过程中的优缺点进行了比较，并提出了优化建议。 关键词：变电整流机组；电流密度；直流传感器；配置方式 Explorations Of Energy Saving Processes In The Deployment Of Rectifying Units DENG Shaoqiang, HU Xiangquan (Guiyang Aluminum Magnesium Design and Research Institute Co., Ltd, Guiyang, Guizhou, 550081,China) Abstract ：The typical deployment of the contemporary Electrolytic Aluminum Projects is best characterized with a single production line and an annual output of 250kt to 300kt. Relevantly, it also standardizes the requirements of the associating rectifying substations for this kind. Nevertheless, the recent configuration of such rectifying substations still have several aspects could be improved. By transforming the corresponding configurations, it could be less energy-consuming. This essay mainly analyzes the implementation of universal rectifying units, the configuration of DC/AC buses as well as cooling methods of the key equipment. In addition, it also compares the above fields from various aspects such as energy-saving strategies, investments, and running processes, etc. Some optimizing advices are offered in details. Keywords：rectifying units, ampere density, DC Sensor, deploying methods 近年来，伴随着中国国民经济的高速发展，铝作为经济建设中的主要原材料取得了长足的发展。随着 电解铝的产能的攀升，电解铝生产的工艺和生产设备在各企业、科研机构的努力攻关下，400~500kA 级大 型预焙电解槽相继投产，电解铝综合电耗降为13500kW·h 。大型铝电解槽在设计、焙烧启动、工艺控制等 环节采用新技术、新材料和新工艺，创建了我国高效、节能、环保型20~30 万t 电解铝生产系列，标志着 我国铝工业的技术又迈上了一个新台阶。但世界能源需求