毕业设计（论文）-120喷油器针阀体进油孔用微型钻孔动力头及夹具设计.docVIP

江南大学 毕业设计说明书 学科专业 机械制造及自动化 学生姓名 张礼林 设计题目 喷油器针阀体进油孔用微型钻孔动力头及夹具设计 2003年5月8日 摘要 目前，我国的汽车行业非常繁荣，大量的汽油机和柴油机装在各种各样的汽车中。油泵油嘴是柴油机的心脏，其功能是产生高压，将液态柴油通过小喷孔雾化后，喷入柴油机气缸燃烧，使热能转化为机械能。由于柴油机的经济性、动力性优于汽油机，所以柴油机的使用量大幅增加，不仅载重车使用柴油机，现代的轿车也开始采用柴油机，油泵油嘴的产量也相应提高。我国年产油嘴偶件6000万付，其中油嘴针阀体上的进油孔采用人工分级钻孔，劳动强度大、效率低。针对这种情况，设计了油嘴针阀体进油孔钻孔动力头及夹具。动力头主轴采用电机驱动，压缩空气推动进给，外接电子扭矩保护器，自动实现多次进给。针阀体进油孔加工夹具利用针阀体的中孔和端面定位，气动夹紧，由气动逻辑元件组成的控制气路实现对工件的快速夹紧、工作进给、快速后退，提高了加工效率，保护了刀具，并可组成自动生产线。通过对动力头设计、夹具设计、气路设计、电子扭矩保护器电路设计，使学到的机械、电子、液压、数控机床等知识得到综合运 用。 ABSTRACT Now, automobile profession in our country is very prosperous. The large quantitys gasoline engines and diesel engines have been packed in every kind of automobile. Fuel injection pumps and fuel injectors are the diesel engines heart; its function produces the high pressure. Pass the small spray hole and the liquid diesel should be atomized, and spray into the diesel engine cylinder and combustion, makes the thermal energy conversion to machine energy. Because the diesel engines power characteristics and economics surpass the gasoline engine. Therefore the diesel engines have great capacity. Not only heavy-duty automobiles use the diesel engines, but also the modern cars start adopting the diesel engines. Fuel injection pumps and fuel injectors thus have been exaltation. Our country produce fuel injectors 6000 ten thousand piece per year. Among them, the fuel inlet hole in needle valve body was drilled by the artificial method and divided by several stages. The labor strength is high, efficiency is low. Aim at this kind of circumstance, designed the mini device for drill the fuel inlet hole in needle valve body and tong. The principal axis of device was droved by electrical motor. The compressed air pushes the tool to work. And the electronics torque protector also has been used, automatically realizes drilling to many times. The tong of drilling the inlet fuel hole of needle valve body used the center h