绥中36-1二期海底管道铺设工程.docVIP

绥中36-1二期海底管道铺设工程 铺设新技术开发和应用 ? 李小巍 ? (海洋石油工程股份有限公司) ? 提 要 在海洋石油工程股份有限公司（COOEC）承揽的我国目前最长的、管径最大的双层原油外输管道铺设工程-渤海湾绥中36-1油田二期开发海底管道铺设工程中，由于采用了先进的焊接、检验、组对、坡口加工技术，使得管道铺设速度比原用铺设工艺提高了三倍多。新工艺、新技术的开发和应用首次实现了我国在海底管道铺设中焊接、检验、组对和坡口准备等关键环节的自动化和半自动化。其中，近期引起世界焊接业轰动的STT表面涨力焊技术也由COOEC率先在海底管道焊接中大规模成功使用，标志着高效、高质量的有间隙焊接打底工艺和技术进入了崭新的阶段。本文将着重介绍工程中所采用的新的管道铺设技术和工艺在提高铺设速度和铺设质量中所起的作用，以及它们在海底管道铺设应用中的特点分析。 Summary In the Bohai Bay SZ36-1 Phase II Subsea pipeline construction and installation project the longest and largest dual pipeline in China, the pipe laying rate is three times faster than ever before due to the application of some advanced technologies in welding, inspection, line-up and bevel preparation. The development and application of the new processes and technologies enable the contractor of the project China Offshore Oil Engineering Corporation Ltd.(COOEC) to achieve the semiautomatic and automatic operations in welding, inspection, line-up and bevel preparation for the first time in the field of construction and installation of subsea pipeline. In those advanced technologies, the STT(surface tension transfer) welding process also has been widely and successfully used in the subsea pipeline project for the first time by COOEC. The high welding travel speed and excellent weld quality of STT welding process in this project symbolizes the fire-new stage has arrived for the open gap root pass welding of subsea pipeline. This paper will mainly introduce these technologies in the aspects of improving production rate and quality, and analyses their characters in the installation of subsea pipeline. 关键词 海底管道 STT表面涨力焊 自保护药芯焊 气动内对口器 液压动力坡口加工机 自动射线机 Key words Subsea pipeline, Surface Tension Transfer Welding (STT), Inner Shield Flux Cored Welding, Pneumatic Internal Clamp, Pipe Facing Machine, Automatic Radiographic Machine ? 1 前 言 海上石油开发具有高投入、高风险的特点。而作为其中一部分的海底输油、输气管道铺设也不例外。海底管道铺设通常要求以最高的铺设速度来最大限度地缩短海上工期，以减少工程总投入和缩短油田开发周期。同时，海底管道铺设还要求很高的铺设质量以最大限度地降低风险。 在渤海绥中36-1油田二期开发原油外输管道项目中，