200马力轮式推土机定轴式动力换挡变速箱设计.docVIP

摘要 本设计为200马力轮式推土机定轴式动力换挡变速箱，此变速箱结构简单，造价低，加工与装配精度容易保证，换挡方式采用纯动力换挡，能发挥动力换挡的全部优势，提高车辆机动性。 首先通过发动机与液力变矩器的匹配设计计算，使发动机功率得到充分利用， 进而改善推土机牵引性能，然后选择装载机的传动方案，变速箱有前进三个档位，后退三个档位，通过操纵两个换挡离合器即可实现换挡。离合器类型为双离合器，换挡迅速平稳。 最后进行了变速箱主要参数的确定和配齿计算，通过主要零部件的强度计算以及轴承寿命验算，变速箱满足了设计要求。 关键词：轮式推土机 定轴式变速箱 动力换挡 Abstract The power-shift transmission of fixed axis of TL-200wheel loader The design is the power-shift transmission of fixed axis of TL-200wheel loader. The transmission whose manufacture and assembly can be easily ensured is of simlle structure and low cost. The shifts into full play and improve the flexility of the vehicle. Firstly，by matching the disel and the fluid troque converter，the engine power is succeeded in getting a sufficient use，thus it willimprove the draught capability of the loder.Then the gear train system is closen.And the transmission has four forward and two reverse shifts which can be realized by operating five clutches. The type of the clutches is double cluch and the shifts can be changed smoothly and rapidly. Finally，the main parameters of the transmission and the gear teech are Decided，after the calculation of the strength of the important parts and the estimate of the life span of thebearings. The transmission achieves the requirements of the design. Key-words: TL-200wheel loader fixed axis power-shift transmission 目录 摘要 …………………………………………………….............................I Abstract……………………………………………………………………..II 1 概述……………………………………………………………...............4 1.1推土机简介……………………………………………………4 1.2传动系统………………………………………………………4 2 发动机与液力变矩器匹配设计 …..............................................5 2.1 匹配相关数据………………………………………………..5 2.2 发动机与变矩器原始特性………………………..………....6 2.3 发动机与液力变矩器的匹配计算……..…………………...10 2.4 推土机各档的总传动比………..…………………………...14 2.5 推土机整机性能分析…..…………………………………...16 3 定轴式动力换挡变速箱的设计……….......................................18 3.1 变速箱传动方案设计及结构分析………………………….18 3.2 确定变速箱的主要参数和配齿计算…………….…………19 3.3 轴的设计……………………………….……………………26 3.4 换挡离合器的设计………….………………………………28 4 变速箱主要零件的校核和轴承寿命