管道外壁曲率对管道对接焊缝超声波探伤影响.pdfVIP

管道外壁曲率对管道对接焊缝超声波探伤的影响 陈君平，杨文峰，刘建屏，齐晓平 （华北电力科学研究院有限责任公司，北京，100045） 摘 要：在管道等曲面工件焊缝进行超声波检测过程中，由于探头平面与曲面工件非完全接触， 会使得一部分声束无法透射进入工件，使得检测灵敏度降低，如何对曲面检测时的灵敏度进行补偿显 得非常重要。本文作者通过对比试验的方法，模拟管道对接焊缝检测过程中的外壁曲面，采用不同晶 片尺寸及不同 K值探头对不同曲率的曲面试块的标准反射孔的幅值进行测定。将所测得的数据进行拟 合，从而得到回波幅度差△dB随曲率半径变化的关系曲线，并对回波幅度差的影响因素进行了探讨。 关键词：曲面；检测灵敏度；标准反射孔；回波幅度差 The Influence of Curvature Radius on Pipe Seam Ultrasonic Testing CHEN Jun-Ping, YANG Wen-Feng, LIU Jian-Ping, QI Xiao-Ping (North China Electric Power Research Institute Co. Ltd , Beijing 100045,China) Abstract: During the ultrasonic testing of curved surface piece like pipe welding seam, the probe and the curved surface piece are not contact completely, so some beams don’t transmit in workpiece, the sensitivity of test is decreased. It’s important to compensate the sensitivity during the curved surface piece testing. By experiment, curved surface of pipe welding test is simulated, using different crystal size probes and different beam angle probes , the reflection amplitude of standard Cross-drilled hole was detected. Then the detect data was fitted, the relation curve was obtained which echo amplitude difference changed with curvature radius. At the same time, the influence factor of echo amplitude difference is also discussed. Keywords: Curved surface; Sensitivity of test; Standard Cross-drilled hole; Echo amplitude difference. 45 1 前言 电力系统中，采用超声波探伤对管道对接焊缝检测是确保焊接质量的主要检测方法之一。通常检测中， 依据标准要求，用平面试块进行探头和仪器的灵敏度调节，然后按照平板对接焊缝的检测方法进行检测（见 [1] JB/T 4730.3-2005 《承压设备无损检测第 3 部分：超声检测》第 5.1.6.2 第 a ）部分内容 。），忽略