基于切削声发射信号测量的刀具磨损状态判别.pdfVIP

第36卷 第3期 计 量 学 报 Vol. 36，№ 3 2015年 5月 ACTA METROLOGICA SINICA May，2015 doi：10.3969/ j.issn.1000-1158.2015.03.10 基于切削声发射信号测量的刀具磨损状态判别 朱坚民， 战 汉， 张统超， 王 健 （上海理工大学机械工程学院，上海200093） 摘要：针对刀具磨损状态判别方法在变化的加工条件下判别正确率低的问题，通过实时采集刀具的切削声发 射信号，提出了一种自适应获取声发射信号中刀具磨损状态特征的方法和基于磨损状态特征数据序列之间灰色关 联分析结果的刀具磨损状态判别方法。以4 把WNMG0 040 -TM T9125 型号车刀在ZCK20 数控车床上进行了车 刀的切削磨损实验和磨损状态判别，实验结果表明：该方法能够自适应获取车刀的磨损状态特征，车刀的磨损状态 判别结果与实际相符，具有较高的判别正确率。 关键词：计量学；刀具磨损状态判别；声发射信号；自适应特征获取；灰色关联分析；小波包变换 中图分类号：TB93 文献标识码：A 文章编号：1000-115 （2015）03-026 -05 ToolWear State Recognition Based on utting Acoustic Emission Signal Measurement ZHUJian-min， ZHAN Han， ZHANGTong-chao， WANGJian （University of Shanghai for Science and Technology，Shanghai200093，China） Abstract：Aiming at the low recognition rate under changing processing conditions of the existing tool wear state recognition methods，according to real-time acquisition of acoustic emission signal，an adaptive tool wear state features extraction methodfrom acoustic emission signal and a tool wear state recognition method based on grey relational analysis between wear statefeature data sequences are proposed. Experiment withfour WNMG0 040 -TMT9125 typeturning tools onZCK20 digital controlledlathewasconducted andtoolwear staterecognitionwasimplemented，theresults show that the proposed methods are able to acquire the turning tools’wear state feature effectively and adaptively，and the tools wear state recognition results are consistent with the actual condition，and a high recognition rate is achieved. Key words：Metrology；Tool wear state recognition；Acoustic emission signal；Adaptive feature acqui