某型号十字轴精密成形工艺分析.pdfVIP

第7卷摇 第3期 摇 摇 摇 摇 摇 摇 精 密 成 形 工 程 摇 摇 2015年05月 JOURNAL OF NETSHAPE FORMING ENGINEERING 摇摇摇 73 某型号十字轴精密成形工艺分析 1 2 1 1 1 王久林 ,薛世博 ,徐杰 ,赵宾 ,赵俊然 (1.合肥工业大学 材料科学与工程学院,合肥230009;2.合肥工业大学附属中学,合肥230009) 摘要: 目的摇 研究十字轴闭塞式单向温挤压成形的可行性。 方法摇 根据十字轴的结构特点,确定 了成形方案,并利用有限元技术对成形过程进行了数值模拟分析,然后结合物理实验对工艺可行 性进行了验证。 结果摇 有限元分析和试验结果相吻合,锻件成形效果较好,没有出现充不满、折叠 缺陷。 结论摇 采用闭塞式单向温挤压成形工艺,获得了满足尺寸要求的十字轴锻件,成形过程稳 定可靠,成形工艺可行。 关键词:十字轴;温挤压;数值模拟;闭塞式模锻 DOI:10.3969/ j.issn.1674鄄6457.2015.03.014 中图分类号:TG376摇 摇 摇 文献标识码:A摇 摇 摇 文章编号:1674鄄6457(2015)03鄄0073鄄05 Process Analysis of Precision Forming for a Certain Type of Cross Shaft 1 2 1 1 1 WANGJiu鄄lin ,XUE Shi鄄bo ,XUJie ,ZHAOBin ,ZHAOJun鄄ran (1.School of Materials Science and Engineering,Hefei University of Technology,Hefei230009,China; 2.Affiliated High School of Hefei University of Technology,Hefei230009,China) ABSTRACT:The aim of thisworkwasto studythefeasibility of crossshaftforgingby unidirectionalwarmextrusion. Ac鄄 cording to the structural characteristics of the cross shaft,the forming program was defined,and finite element technique was usedtoperformnumericalsimulationfortheformingprocess,thenthefeasibilityoftheprocesswasvalidatedbycombi鄄 ning with physical experiments. The experimental resultswere consistent with thefinite element analysis,showing that the forming was good,without any unfulfilled defects and folding defects. In conclusion,cross shaft meeting the dimensional requirementswasobtainedby close