电涡流检测探头偏心效应仿真的研究.pdfVIP

电涡流检测探头偏心效应仿真研究 范孟豹 （中国矿业大学机电工程学院，江苏 徐州，221116） 摘 要：金属管道在工业中有着非常广泛的应用，长期服役的管道因腐蚀容易产生泄漏。电涡流 检测技术以其快速性、成本低等优点广泛用于管道腐蚀检测。管道腐蚀检测要求探头与管道同轴。然 而检测实践中因条件限制使得探头与管道很难保证同轴（即偏心），从而影响探头信号，进而产生误 差。本文仿真研究偏心对探头信号的影响规律。通过分析结果发现，探头偏心对信号影响比较显著， 必须采取措施抑制偏心效应。 关键词：管道；电涡流检测；探头信号；偏心 Effect of Probe Offset on Eddy Current Testing of Metallic Tubes FAN Meng-Bao (College of Mechanical and Electrical Engineering, China University of Mining and Technology, Xuzhou, 221116, China) Abstract: Metallic tubes are used for a variety of technological purposes in every branch of industrial activity. They are vulnerable to corrosion after long term in-service. Eddy current testing is a fast and relatively inexpensive method. Therefore, it has been in wide use for nondestructive testing of metallic tubes. Theoretically, axes of the tube and coil are required to be perfectly aligned. However, misalignment (i.e. coil radial offset) can not be done, and sometimes alignment work is impossible to carry out. As a result, probe signal will change, and errors are produced. In this paper, effect of probe offset is simulated. After data analysis, it is found that the offset has significant influence on the coil signal, and is necessary to be removed. Keywords: metallic tube; eddy current testing; probe signal; offset 63 1 引言 管道是大范围长距离流体输送的最有效的方式之一，具有占地少、损耗少、成本低、快捷方便等优点。 因管线长、跨区域多、沿途地质状况和自然环境复杂多变，管道长期服役后可能因外部干扰、腐蚀等原因 发生流体泄漏事故，污染环境、引发火灾甚至爆炸，造成重大经济损失。 电涡流检测技术在管道腐蚀裂纹检测中有着广泛应用。Hur 采用破坏式实验评估 plus point 型、pancake 型以及 bobbin 型线圈的检测可靠性。研究发现，plus point 型线圈的缺陷检测可靠性和精度最好。Xin 为了 解决机械旋转探头降低信号质量