切削颤振综合预报函数的构建研究.pdf

第9期 组合机床与 自动化加工技术 No.9 2014 年9 月 Modular Machine Tool Automatic Manufacturing Technique Sept. 2014 文章编号:1001-2265(2014)09-0017-04　 　 　 　 DOI:10.13462/ ki.mmtamt.2014.09.005 切削颤振综合预报函数的构建研究∗ 徐志明,贺　 勇,孙　 涛,李国平 (宁波大学机械工程与力学学院,浙江 宁波　 315200) 摘要:文章采用实验与数值仿真方法,对方差、方差比和自相关函数三个特征量对切削颤振的预测能 力进行了研究,发现单独以一个特征量建立切削颤振预报函数,都难以排出偶然因素引起振动幅值 或者信号频率突变造成的过判和漏判;在此基础上建立了以方差比和自相关函数共同作用的综合预 报函数,运用该综合预报函数对采集的切削颤振发生过程中刀架振动加速度信号进行实验验证,综 合预报函数可以准确判别切削颤振的发生,避免偶然因素引起的误判。 关键词:切削颤振;方差比;自相关函数;综合预报函数 中图分类号:TH122;TG506　 　 　 文献标识码:A Construction of the Cutting Chatter Comprehensive Prediction Function XU Zhi-ming,HE Yong,SHUN Tao,LI Guo-ping (College of Mechanical Engineering and Mechanics,Ningbo University,Ningbo Zhejiang315200,China) Abstract:Thisarticle adopted experimental and numerical simulation methodsto study the abilitiesof vari- ance,variance ratio and autocorrelation function to distinguish cutting chatter. It is found that the chatter prediction functions with one characteristic are difficult to discharge mistakes caused by Frequency saltation and scope saltation by chance. On the basisof this,thisarticle constructsthe cutting chatter comprehensive prediction function that using variance ratio and autocorrelation function to distinguish whether the cutting chatter occurred or not. At last,usingthe signal of cutting chatter obtained from experiment to study ability of the comprehensive prediction function. The result shows that the comprehensive prediction function can accurately predict the occurrence of cutting chatter,and avoid misjudgment due to chance. Key words:cutting chatter;variance ratio;mutual autocorrelation function;comprehensive prediction func- tion