响应曲面法预测铣削力模型及影响因素的分析.pdfVIP

35 7 上 海 交 通 大 学 学 报 V ol. 35 N o . 7 200 1 7 J O U RN A L O F SHA N GHA I J IA O T O NG U N IV ERSIT Y J ul. 200 1 : 1006-24 67( 2001 07-1040-05 袁人炜, 　陈　明, 　曲征洪, 　严隽琪 ( , 200030 : 通过统计学中的响应曲面法建立了 旋铣削过程中切削力的二阶模型, 并分析了主轴转 速、每齿进给量、轴向和径向切削深度等因素对切削力的影响. 将主轴回转 一个周期时的切削力波 形分成几 个区间, 建立不同切削条件下切削力区间端点的切削力模型, 预测一定切削参数范围内任 意切削条件下的切削力区间端点值, 将各端点的连线用傅里叶级数表示, 可得到周期性的切削力波 形. 该模型的置信度为95% , 预测结果和实验测得的数据十分吻合, 对实际生产加工中切削参数的 优化选取具有 一定的指导作用. : 响应曲面法; 铣削力; 中心复合设计 : T G 05: A Milling Force Predict ion and Analysis Using Stat ist ics Met hod - , , - , - Y UA N Ren w e i CH EN M ing QU Zheng hong YA N J uan qi ( School of M echanical Eng . , Shanghai Jiaot ong Univ. , Shanghai 200030, China Abstract: A quadr atic model of predict ing helical m illing for ce w as researched. T he eff ect s o f spindle speed , feed per to ot h , and axial and r adial dept h of cut w ere analyz ed . T he m easur ed m illing f orce w ave per spindle revolut ion is divided int o suit able int ervals . T he end values of each milling f orce int er val can be pr edict ed f or any cut t ing condit io ns w it hin t he cert ain rang e of cut t ing param et ers . T o link t he end point s of each int er val, a periodical milling for ce w avefor m can be built by means of t he ex pansion of t he Fo urier series. T he pr edict ed mo del is adequat e f or a 95% conf idence int er val, and it show s a v er y sat isfact or y agreement wit h t hose obt ained by the ex periment s . Key words: r esponse surf ace met ho d; milling for ce; cent ral com posit e design , , [ 5] .