谐波减速器零件成组工艺过程设计与成组夹具设计胞.docVIP

摘 要  谐波传动减速器（简称谐波减速器）是一种新型减速器，由于其具有减速比 大、重量轻、传动效率高、噪声小等特点，已在机器人、机床、仪器仪表、医疗 器械等领域得到应用。H 公司是一家设计、研发和生产谐波减速器的企业，技术 力量较强，但由于产品多为单件和小批量，制约了生产效率的提高。为改变这种 状况，公司决定全面实施成组技术，本课题即在此背景下展开。 论文主要完成以下工作： 1. 对成组技术的发展现状及成组技术实施的主要问题进行总结和综述，为公 司制定实施成组技术总体规划提供参考。 2. 设计谐波减速器零件成组编码系统，为企业全面实施成组技术提供统一标 识。 3. 制定谐波减速器零件机械 加工成组工艺规程，规范和 统一现有加工工艺， 为划分成组生产单元和组织成组生产奠定基础。 4. 针对企业加工中主要依靠划线找正方法的现状，设计谐波减速器零件加工 成组夹具，为提高生产效率和保证加工质量提供技术支持。 以上工作已在企业生产中部分实施，取得良好效果。  关键词：谐波减速器；成组技术；成组编码；成组工艺过程；成组夹具  I ABSTRACT  Harmonic drive reducer is a new type reducer, which possesses advantages of large reduction ratio, light weight, high efficiendy, low noise etc, widely used in man y cases, shuch as robot, machine tool, instrument and apparatus, medical appliance, and so on. H Company is an enterprise being engaged in design and product Harmonic drive reducers, has strong tech nical power, but due to the small-lot in production, restricting the increase of production efficiency. In order to change this status, Company determines to full scale operation Group Technology. The topic is proposed in this background. The main works completed in this paper are as follows: 1. Group Technology development status and the main problems for GT application are summarized, aimed to provide reference for Company decisions about GT implementation. 2. The group code system of harmonic reducer parts is developed, this offered an unite identification for Gi in full operation. 3. The group processe of harmonic reducer parts maching is planned, to lay the foundation of group production. 4. Considering the current status slathering of lineation and alignment, group jigs and fixtures are designed, to providing technical support for increasing production efficiency and machining quality. The abov e works are carried out partially in actual production, and satisfactory resu