交流频率及装配质量对单面自动焊接头性能的影响分析.pdfVIP

交流频率及装配质量对单面 自动焊接头性能的影响分析 厉晓笑 郝云飞 田堂振 杜岩峰 王道虎 (首都航天机械公司，北京 100076) 文 摘 开展了6mm2A14-T6铝合金对接接头的单面焊双面成形焊X_r-艺研究，详细分析了交流频率 和装配精度对焊缝成形及接头力学性能的影响规律。结果表明：随着交流频率从 60Hz逐渐增加至80Hz， 2A14铝合金对接接头的平均抗拉强度从356MPa降低至310MPa，但接头延伸率没有显著变化。装配精度对 焊缝质量的影响分析结果显示：随着装配间隙增大，焊缝背部成形效果变差。当间隙超过2O％板厚时，焊缝易 直接熔穿或单面切割，无法形成焊漏。随着装配错边增大，焊缝背部成形逐渐变差，出现咬边现象；接头力学性 能测试显示，随着装配错边的增加，接头抗拉强度和延伸率均呈逐渐下降的趋势。在实际工程应用中，局部错 边应控制在25％板厚范围内。 关键词 单面焊双面成形，交流频率，装配精度，接头性能 中图分类号：TG4 DOI：10．3969／j．issn．1007-2330．2015．04．023 EffectofAhematingCurrentFrequencyandAssemblyQualityon PropertiesofOne—SideAutomaticWeldingJoint LIXiaoxiao HAO Yunfei TIANTangzhen DU Yanfeng WangDaohu (CapitalAerospaceMachineryCompany，Beijing 100076) Abstract Thispaperinvestigatedtheweldingprocessofone-sideweldingwithbackingformationof6mm2A14 一 T6aluminum alloy，andanalyzedthedisciplineoftheahematingcurrentrfequencyandassemblyaccuracytothe weldingformationandthejointperfomrance．TheresultsshowedthatwiththeACrfequencygraduallyincreasedfrom 60Hzto80Hz，theaveragetensilestrengthdecreasedfrom356MPato310MPa，butthejointelong~iondidnot changesignificantly．Theanalysisofassemblyaccuracyshowedthathtebodymaterial wouldbeburntthroughorsin— glecuttingbyone—sidewhentheassemblyclearanceexceeded20％ ofthicknesswhichwasunabletofomr welding leakage．Ontheotherway，whenthelargerassemblystaggerwascomeout，themechanicalpropertiesofjointde— creasedobviously．Inaddition，theinfluenceofstaggerontheperfomr ancewasrgeaterthantheclearance．Whenthe staggerwasincreased，thebackingformationwouldbeworse．Theresultofjointperfomranceshowedthatifthestag． gerwasrgeater，thejointtensilestrengthandelongationdeclinedrgadually．Soinpracticalengineeringapplications， thelocalstaggerofjointsshouldbecontrolledwithin25％ ofthickness． Keywords One-sideweldingboth sidesformation，Ahe