IE337IntroductiontoManufacturingSystems-Classes.pptVIP

Cutting Temperatures are Important High cutting temperatures Reduce tool life Produce hot chips that pose safety hazards to the machine operator Can cause inaccuracies in part dimensions due to thermal expansion of work material * Cutting Temperature Analytical method derived by Nathan Cook from dimensional analysis using experimental data for various work materials where T = temperature rise at tool?chip interface; U = specific energy; v = cutting speed; to = chip thickness before cut; ?C = volumetric specific heat of work material; K = thermal diffusivity of work material * Cutting Temperature Experimental methods can be used to measure temperatures in machining Most frequently used technique is the tool?chip thermocouple Using this method, Ken Trigger determined the speed?temperature relationship to be of the form: T = K vm where T = measured tool?chip interface temperature, and v = cutting speed * * You should have learned: The fundamentals of metal cutting (Chapter 21) Chip formation Orthogonal machining The Merchant Equation Power and Energy in Machining Cutting Temperature * Next Time How do we shape materials? Secondary operations ? Material Removal Machining Operations and Machinability (Chapters 22 and 24) IE 337 Lecture 1: Introduction to Manufacturing Systems S.V. Atre * * Typical hot hardness relationships for selected tool materials. Cutting Tools * Cutting Fluids Functions Cooling Lubrication Flush debris Types Coolants Water used as base in coolant?type cutting fluids Most effective at high cutting speeds where heat generation and high temperatures are problems Most effective on tool materials that are most susceptible to temperature failures (e.g., HSS) Lubricants Usually oil?based fluids Most effective at lower cutting speeds Also reduces temperature in the operation Cutting Conditions in Machining Three dimensions of a machining process: Cutting speed v – primary motion Feed f – secondary motion Depth of cut d – penetration of too