GE-产品设计英文资料.pdfVIP

GE Plastics GE Engineering Thermoplastics DESIGN GUIDE n g i t c u s d o r e P D ? Design for Manufacture ? Relative Motion Situations Product Design Product design accounts for a small amount of development costs but affects a majority of the product costs. Gains in productivity are available to the designer who intelligently uses thermoplastic components and designs them for manufacture and assembly. Also, situations involving plastic parts subject to relative motion including hinges, gears, bearings or guides should be considered. Executing well- conceived product design enhances the probability of success. 4-2 ? Product Design Contents Design for Manufacturing Coefficient of Thermal Expansion 4-16 Assembly 4-4 Molded-In Stress . . . .4-16 Stress Relaxation . . . .4-16 10 Basic Rules . .4-4 Yield Strain . . . .4-17 Bearings and Guides . .4-8 Gears . . . .4-18 Wear .4-8 Gear Terminology . . . .4-19 Heat Dissipation .4-8 Types of Gears .4-21 Dimensional Tolerance/Stability . . .4-9 Spur Gears . . .4-21 Surface Finish/Molding 4-9 Helical Gears .4-22 Weld Line Severity/Location .4-9 Annular or Internal Gears 4-22 Strength . .4-10 Bevel Gears . .4-23 Stiffness . .4-10 Worm Gears . .4-23 Gear Tooth Forms . .4-24 Hinges . . .4-11 Gear Action and Force . . . .4-24 Types of Hinges 4-11 Gear Stress . . . .4-26 Living Hinge/Assembly Hinge . .4-11 Tangential Load on a Gear Tooth .4-27 Pin and Tube Hinges 4-12 Gear Torque . . . .4-27 Snap Together Hinge . . . .4-12 Factors Affecting Tooth Loading .4-28 Insert Molded Hinges 4-13 Helical Gear Design . .4-29 Secondary Assembled . . . .4-13 Bevel Gear Design . . .4-30 Rathbun Hinges . . . .4-13 Worm Gear Design . . .4-30 Assembled Hinges .4-14 Backlash .4-31 Design Issues . .4-14 Fillet Radius . . . .4-33 Weld Lines 4-14 Tip Relief .4-34 Noise . . . .4-34 Parting Lines . . .4-14 Moldability 4-15 Coefficient of Friction .4-15 Lubricants 4-15 Thermal Effects .4-15 Product Design ? 4-3 Product Design Desig