玻璃钢产品的生产工艺简介资料.ppt

- Thermoset FRP Processing 玻璃钢产品的生产工艺简介 Nov. 17, 2010 At NCM of China Hand Lay-Up (HLU) 手糊工艺 Definition - The process of hand placing successive layers of reinforcement and resin into an open mold resulting in a part with one finished surface. Also known as contact molding. 采用手工方式将增强材料和树脂铺在开模中成型，获取一面为光滑表面的部件 Hand Lay Up – Features 手糊工艺的特点 Large parts. 大尺寸部件 Structural parts. 结构件 Low to medium volumes. 中低产量订单 Prototyping or production. 原型翻制 The HLU Process 手糊过程 Mold Preparation:模具准备 typically made of a composite with a tooling gelcoat on the surface, supported by wood or metal framing, often portable.通常在木架或金属架上做一个玻璃钢模具，使用模具胶衣，可以是移动式的 Clean and apply mold release (PVA, waxes, films).清洁模具，上脱模剂 The HLU Process Material Preparation 材料准备 most reinforcements for HLU come as rolled goods which can be placed on racks to unroll onto cutting tables.大多用于手糊工艺的增强材料是成卷的，可以在工作台上展开 multiple layers can be cut at the same time using shears, utility knife or power cutters. 使用切割工具，可以一次切多层 reinforcement can then be stored until needed, but must stay clean and dry.增强材料应当储存在干净，干燥的环境 Material Preparation The HLU Process Gel Coat 上胶衣 if a smooth, high quality surface is required, a pigmented gelcoat is applied.如需要光滑，优质表面，可以采用彩胶 this can be flow-coated or brushed, but preferably sprayed on.可以浇涂，刷涂但最好用喷涂 Where no gelcoat is used, the first layer should be veil to form a resin rich layer for better aesthetics. 如不用胶衣，需要采用表面毡，在部件表面形成富树脂层，达到表面效果 Gelcoat Application The HLU Process Laminating 层压 this is the process of combining the thermoset resin and reinforcement in the mold.是将树脂和增强材料糊制成型的步骤 rollers, brushes or squeegees are used to consolidate the laminate; wetting all fibers, releasing air and conforming to the mold.采用辊子，刷子或橡皮磙来层压成型，使纤维被树脂浸透，与模具贴合并赶出气泡 The HLU Process Laminating 层压 additional reinforcement layers and resin are next applied to build up the thickness.可以继续铺层以达到需要的厚度 cores, stiffeners, inserts, etc. can be molded in at this stage.植入预埋件 the part should be inspected before