怎样做好过程审核要点分析.ppt

QSB Workshop REV.10 Julie example 过程失效模式及效果分析 定义 是一个格式化程序，用以识别和消除潜在失效模式 是一个识别每一个过程步骤的分析技术 过程可能达不到要求的情形 对内部/外部顾客的影响 (严重度) 失效可能发生的频率 (发生频率) 当前控制的效果 (预防和可探测度) 原因和结果的等级 (风险顺序数) 前5位高RPN值跟踪表 防错验证 (Example) (举例) What is GP-12 General Procedure 12 Early Production Containment Procedure早期生产遏制程序 A procedure to ensure quick problem identification, broadcast and resolution during the early stages of start-up and acceleration该程序可以在生产启动和加速阶段确保快速发现、传播和解决问题。 A procedure to protect GM during the crucial phases of start up该程序可以在至关紧要的生产启动阶段保护GM A PFMEA AND CONTROL PLAN VERIFICATION PROCESSPFMEA和控制计划验证程序 Scope of GP-12GP－12程序适用范围 During all pre-production Phases.产品试生产阶段。 During the early stages of production builds.产品生产早期阶段。 After Normal Process Variation 当正常工艺过程发生变化后 GP 12 should not be used for discrepant material received at the Customer’s plant; they should be addressed using the Controlled Shipping Procedure.当在客户收到不合格零件时，GP12程序不再适用，此时开始使用受控发运程序。 What should a GP-12 area be likeGP12区域如何安排 GP-12 shall be an off-line, separate, and independent check from the normal manufacturing process, located after the end of the process. GP12区域应该是在生产过程末端，在正常生产线以外的、与正常生产线隔离的、独立的检验区域 建议的检验布局： 生产线外，分离的，独立的区域，对正常生产过程进 检验。可安排在最终产品下线后。 GP-12 AreaGP12区域 Clearly marked quarantined area from process有明显表示的与生产线隔离的区域 GP-12 AreaGP12区域 Very good lighting足够的光线 GP-12 AreaGP12区域 Information board信息板 Is used to post all the information related to GP 12 (operation manual, training records, I-Chart, reaction plan, countermeasures, boundary samples, etc).用于张贴所有GP12相关信息（作业指导书、培训记录、I－Chart、反应计划、对策措施、边界样品等） Visual management is used to review the performance of GP 12 on a daily basis是用于每天跟踪GP12执行情况的目视化管理工具 Information is available for customer review at any time该信息可以随时用于接受客户审查 Countermeasures are displayed to demonstrate the actions are taken when a no conformance is found当发现不合格品时，必须由相应的对策措施表明已执行相关的反应计划 Information board信息板 Boundary Samples Approval DO NOT READ THE WHOLE LIST OF AR