毕业论文-齿箱箱盖铸造工艺及工装设计说明书.docVIP

毕业设计论文 设计（论文）题目：齿箱箱盖铸造工艺及工装设计  齿箱箱盖铸造工艺及工装设计 摘　要 本文是造纸机械齿箱箱盖完整制造过程的设计方案，本产品为呋喃自硬树脂砂铸造，整个过程主要由铸型制备、金属熔炼、落砂清理等三个相对独立的大部组成。其中铸型制备包括铸造工艺方案的设计和铸造工艺装备的设计。基本的工艺方案为手工树脂砂造型。混砂、落砂、清理、原砂再生，完全采用机械设备完成。模样，模底版，芯盒等造型工装采用木材制作，能降低成本，减少工装准备时间。由于产品的尺寸较大，手工造型砂箱不能满足要求，故砂箱的设计参考半机械化造型灰铁整铸式砂箱的设计标准。浇冒口系统设计参考粘土砂干型设计方案，根据情况对数据进行适当修改。型、芯砂均采用一级D型呋喃树脂，根据季节及气温的变化配合不同牌号的磺酸固化剂使用。熔炼采用冲天炉、中频炉联炼，原料由冲天炉熔化，通过中频炉调整铁液成分，这样既保证浇注的金属液质量，同时降低了单纯使用中频炉熔化原料的高成本。本产品搬运不便，浇冒口系统的去除由手工氧—乙炔气割完成。表面清理为提高清理效率及质量，采用自动喷丸机完成。本设计方案中的工艺装备采用标准装备或使用广泛、成本低廉的装备，以低生产成本，提高方案的可执行性。CASTING DESIGN OF GEARBOX COVER ABSTRACT This is the papermaking machinery gear box cover integrity of the manufacturing process design, the product of furan resin from the hard sand casting, The whole process from the main cast preparation, metal smelting, loading sand cleared three relatively independent of the composition of the majority. Preparation of which include mold casting process for the design and foundry process equipment design. The basic process for the program manual modeling resin sand. Blender, loading sand, cleaned, renewable raw sand, mechanical equipment fully completed. Unfortunately, the automatic mode，the core modeling tool boxes used timber production, lower the cost and reduce the preparation time for tooling. Due to the size of a larger product, crafted modeling sandbox not meet the requirements, Therefore, the sand box reference design modeling and semi-mechanization gray iron casting sand box design standards. Feeder system design dry sand clay reference design program, according to the data of the appropriate changes. Type, core sand adopt a D-furan resin, according to the season and temperature changes with different brands of acid curing agents. Melting cupola furnace smelting furnaces if raw materials from the cupola melting, electric furnace iron liquid ingredients adjustment, This will ensure that the liquid metal casting quality, while reducing the use of pure electric furnace melting the high cost of raw materials.