微凹版涂布单元涂布特性和相关技术研究.pdf

ABSTRACT To produce ultra-thin precision coating and solve the problem of the traditional gravure coating such as fold and uneven coating, coating method was developed using micro gravure. A key link in the process of micro gravure coating technology lies in the accurate control of the main factors influencing the coating thickness and get the default coating thickness. Another key is precise controlling of coating uniformity and precision coating products. In this paper, the control of coating thickness and coating uniformity control are analyzed. Theoretical basis is provided to improve the quality of micro gravure coating. In order to control the coating thickness, this paper analyses the the main factors of micro gravure coating technology which can influence the coating thickness. Factors which can easy to adjust, such as the speed ratio, angle and blade pressure is chosen as experimental factors, and the single factor experiment is taken. Though the experiment, we can draw the conclusion: the speed ratio has the greatest effect, main engine speed has the middle effect, blade pressure and angle has little effect. The mathematical model of speed ratio ,thickness, the main engine speed and thickness is gotten through curve fitting method. And the model can guide industrial production In order to control of the uniformity of the coating, the paper analyzes the evaluation of coating uniformity, and known that coating weight and coating thickness is uneven and the minimμm is in the middle position. Though vibration testing, we can known that the amplitude gravure roller is not same and the amplitude of two sides of the wall is not the same. This can lead to different coating thickness on the two sides. Through the analysis of vibration influence coating uniformity using fluid software, the coating procedure in the stable state can