热耗十大原则说课.ppt

Date DIVISION OR ACTIVITY 10 Golden Rules for Heat Consumption Mastery热耗管理十大原则 DPC October 2009 – V1 10 Golden Rules for Heat Consumption Mastery热耗管理十大原则 Prepare a consistent raw mix 稳定入窑生料 Control oxygen level in kiln and pre-heater 控制窑内及预热器氧含量 Optimize fuel combustion优化燃烧 Master kiln stability稳定窑况 Optimize cooler efficiency优化冷却机 Master pre-heater and calciner operation控制预热器及分解炉操作 Optimize kiln throughput优化窑产量 Maximize reliability factor最大化RF Minimize cement kiln dust or kiln dust loss最小化窑灰损失 Apply operating procedures with skilled operators熟练的操作员执行标准操作程序 Notes on specific processes 备注:关于特殊生产工艺 RULE 1:Prepare a consistent raw mix What is the KFUI level in your plant ? 你们工厂的KFUI如何？ Can you improve the raw mix burnability ? 能否改善生料的易烧性？ Is the clinker C3S target optimized ? C3S目标值是否已经优化？ Raw mix is linked to specific heat consumption生料对热耗的影响 Raw mix uniformity affects process stability thus SHC (Also has positive effects on products) 入窑生料的均匀性影响工艺稳定性，以及热耗，产品（质量） Raw mix Impacts specific heat consumption生料对热耗的影响 The burnabilty index of raw mix has a direct impact on SHC. (Measured using Lafarge K1450 index)生料的易烧性系数对热耗有直接影响（用K1450评估） Source : ETC 2008 raw mix annual survey 来源：ETC 2008 生料年度调查 Impact on SHC depends on K1450 level : K1450对热耗的影响 Prepare a consistent raw mix 准备稳定的生料 Prerequisite 前提条件 Team work - Quarry, Lab, Production and Process 团队工作－矿山，化验室，生产，工艺 Actions行动 Set target for 设定目标值 Typical value典型值 KFUI 14 Clinker C3S 熟料C3S 60% Monitor K1450 evolution 监测K1450 Have a weekly review of C3S and KFUI during performance meeting; emergency action plan to be implemented if KFUI 30 每周业绩会上回顾审视C3S及KFUI：如果KFUI 30 ，需采取紧急措施 Implement regular follow up of burnability index (minimum once a year during raw mix and clinker mapping exercise); action plan if K1450 50. 执行定期检查易烧性系数（最少一年一次），若K1450 50则采取行动 Revie