毕业设计（论文）-年产量100000件左转向节加工总体工艺方案设计.doc

摘 要 9 Abstract 10 1绪论 11 1.1论文研究的背景及意义 11 1.2国内外研究现状 11 1.3研究目的 12 1.4课题研究的主要内容 12 2零件工艺方案设计 14 2.1零件分析 14 2.2零件加工工艺分析 14 2.2.1毛坯的确定 14 2.2.2粗精基准的选择 14 2.2.3零件加工表面加工方法的确定 15 2.3零件加工工艺规程 15 3左转向节主销孔镗削加工组合机床总体设计 17 3.1 绘制加工零件工序图 17 3.1.1被加工零件工序图应包括以下内容： 17 3.1.2定位加紧部位设计 17 3.1.3绘制被加工零件工序图的规定 18 3.2绘制加工示意图 19 3.2.1在加工示意图上应标注的内容 19 3.2.2绘制加工示意图的注意事项 19 3.2.3绘制加工示意图之前的计算 19 3.3机床联系尺寸图 22 3.3.1滑台的选用 22 3.3.2动力箱的选用 23 3.3.3确定装料高度 23 3.3.4确定夹具轮廓尺寸 23 3.3.5中间底座轮廓尺寸 24 3.3.6确定多轴箱的轮廓尺寸 24 3.3.7生产率计算卡 25 4夹具设计 28 4.1镗套的设计 28 4.1.1镗杆的设计 28 4.1.2导向套的选择 28 4.2定位元件设计 29 4.2.1平面定位 30 4.2.2圆柱面定位 30 4.2.3圆柱孔定位 30 4.2.4误差分析 30 4.3夹紧装置的设计 31 4.3.1夹紧力的确定 31 4.3.2螺旋夹紧机构 31 4.3.3夹紧元件选择 32 4.4其他装置的设计 33 4.4.1镗套支座的设计 33 4.4.2换位装置的设计 33 4.4.3夹具体及底座的设计 35 4.5夹具的装配 36 结 论 38 参考文献 39 致 谢 40 摘 要 转向节是汽车转向桥上的主要零件之一，功用是承受汽车前部载荷，支承并带动前轮绕主销转动而使汽车转向。在汽车行驶状态下，它承受着多变的冲击载荷，因此，要求其具有很高的强度Abstract Steering knuckle is one of the most important parts of the bridge, its purpose is to bear the load of the front car, bear and drive the front wheel to turn the Ershi steering kingpin around. In the purpose of driving, it stands the changing impact load and therefore high strength is required.  In the graduation design ,I have mainly completed the overall process design of the left steering knuckle whose annual output is 100 000,the equipment design of the kingpin hole fine processing and the fixture design of the kingpin hole fine processing. The overall process design of the steering knuckle is mainly based on some referemce and comparatively analyse the requirements to machining technics of the part .To the equipment design of the main pin hole boring process the combination of machine tool design is the most important, including the establishment of three chart and a card (the procedure draft, the signal diagram of the process, the contact size diagram of the machine and the XiaoLvKa production card), mainly refer to the design method on the Machine Tool Design .In the kingpin hole boring fixture desi