Cable Protection on Wave Soldering.pptVIP

Best Practice Objective Team 1. Specification, Parameter setting 2. Design: Design Rules Heat Trap 3. Cable orientation 4. Cable protection (process solution) 4.a Cable protection (process solution), keep it simple 5. Keep cable cool – design solution 6. Best crimp design Summary ( simplified) Other requirement to be considered Conclusion Thanks * Design. Build. Ship. Service. * Design. Build. Ship. Service. Protection of cable on Wave WW Best Practices Global Operations Engineering Services Design. Build. Ship. Service. Objective To identify and define best practice that has direct impact on site customer focused metrics, develop a solution to improve and standardize them and help the sites globally in deploying them Site: Zalaegerszeg Project Description (Objective): To collect ideas and best practises to avoid cable melting during wave soldering; To verify solution and identify best method per case; Applicable Station : Pick and Place (PnP) : Screen Printer (SP) : Reflow Oven (Oven) : Wave Solder (WS) : Automatic Insertion (AI) : Tooling Development (TD) : Critical Repair (CR) : Other (Other) : Input was collected, details provided by Aguascalientes Carlos Rivas Milpitas Cuong Tran Guad Omar Garcia Charlotte Doug Jones Shah Alam Manickavasagar Minor Milpitas Anil(Mlg) Kumar Penang Varatharajan Vellappan GuangDong Wilson Poon TAB Norbert Aleva Aguascalientes Luis Fernando Espinosa Sorocaba Eliana Silveira Nanjing Alex Cao(Nanjing) Aguascalientes Enrique Avelar ZhuHai Jake You ZhuHai Tony Dong Malu Ken Wang Nanjing Bob Xie SuZhou Tony Cao Make sure, that temperature applied is not higher than required by machine/material specification. - leaded / lead free (melting point 183deg vs 217 deg) - cable temp. resistance specification (preferred 105deg) - vertical fill requirement IPC-A-610D Never apply mechanical tension on to cable during wave soldering! (Always route straight